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3D打印在航空制造中的應(yīng)用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時(shí)，為了形成高度復(fù)雜的內(nèi)部冷卻通道結(jié)構(gòu)，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時(shí)內(nèi)部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結(jié)構(gòu)越來越復(fù)雜，通過傳統(tǒng)的注射成型方式已經(jīng)無法實(shí)現(xiàn)。奧地利Lithoz公司采用LCM技術(shù)制造陶瓷葉片型芯，可以滿足航空航天和電力工業(yè)的需求。
LithaCore 450是由Lithoz公司自主研發(fā)用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結(jié)后的葉片型芯產(chǎn)品具有非常低的熱膨脹率、較高的孔隙率、優(yōu)異的表面質(zhì)量和優(yōu)良的洗濾性等優(yōu)點(diǎn)。典型的應(yīng)用有：?jiǎn)尉ф嚮辖饻u輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發(fā)動(dòng)機(jī)支架
2018年11月1日，GE增材制造宣布，美國(guó)聯(lián)邦航空管理局已批準(zhǔn)3D打印支架用于波音747-8 機(jī)型的GEnx-2B發(fā)動(dòng)機(jī)（雙轉(zhuǎn)子軸流式大涵道渦輪風(fēng)扇發(fā)動(dòng)機(jī)），該支架將取代傳統(tǒng)制造的電動(dòng)門打開系統(tǒng)支架，其作用是打開和關(guān)閉發(fā)動(dòng)機(jī)的風(fēng)扇罩門，制造設(shè)備為GEAdditive Concept Laser M2多激光器選區(qū)激光熔融系統(tǒng)。



這款3D打印支架將在GE航空集團(tuán)阿拉巴馬州奧本市的工廠開始批量生產(chǎn)。GE公司表示，與傳統(tǒng)方式制造的支架相比，3D打印技術(shù)將減少高達(dá)90%的材料浪費(fèi)。在傳統(tǒng)支架的制造中，因金屬加工而產(chǎn)生的材料浪費(fèi)約占50%。此外，3D打印支架采用了優(yōu)化設(shè)計(jì)方案，重量比傳統(tǒng)支架輕10%。


據(jù)了解，這款3D打印支架為GE航空創(chuàng)造了兩個(gè)“第一”。首先，這是GE 第一個(gè)獲得認(rèn)證的由ConceptLaser公司的選區(qū)激光熔融設(shè)備生產(chǎn)的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設(shè)計(jì)到生產(chǎn)于10個(gè)月內(nèi)開發(fā)完成。
在進(jìn)行支架生產(chǎn)時(shí)，一次打印可以生產(chǎn)4個(gè)支架，在構(gòu)建室中4個(gè)支架以互鎖設(shè)計(jì)的形式實(shí)現(xiàn)，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發(fā)動(dòng)機(jī)的訂單量為2200臺(tái)，整體來看節(jié)約的成本非?？捎^，并且3D打印支架比傳統(tǒng)支架更輕，將為航空公司節(jié)省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產(chǎn)的LEAP-1A發(fā)動(dòng)機(jī)作為A320neo飛機(jī)的選配，LEAP發(fā)動(dòng)機(jī)中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機(jī)首飛成功，裝有LEAP發(fā)動(dòng)機(jī)的A320neo 同時(shí)獲得歐洲航空安全局和美國(guó)聯(lián)邦航空管理局的認(rèn)證。
2018年10月8日，GE航空工廠慶祝第30000個(gè)3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產(chǎn)，標(biāo)志著規(guī)?；霾闹圃斓闹匾锍瘫A(yù)計(jì)2019年這種產(chǎn)品將達(dá)到40000支。
 

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IC647HSTSS1000KM Historian Standard Server 1,000,000 Points (M4 Key)

IC660BBD023 Block 24Vdc Sink I/O 16 Circuits, 2/3 Wire Sensor Compatible

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IC647HSTCC40KM Calculation Collector for Historian - Standard Server 40000 Points (M4 Key)

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Communications 1786-TNCLP4 CONTROLNET TNC COAXIAL CONN - PLUG TO PLUG

Operator Interface 9701-VWSTMDEE RSVIEW STUDIO FOR MACHINE EDITION (GERMAN)

Support 9701-VWSS250AS SUPT RENEWAL CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0300DER SUPT REINSTATEMENT CONTRACT FOR 9324RL0300DE

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RSI Software Products 9301-2SE3500 RSVIEW32 RUNTIME 100K

RSI Software Products 9356-PRO2450U3 UPGRADE: IN-SUPT: RSSQL STD.1500 TO PROF.32000 TAG

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20BD022A0AYNAND0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC037JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive

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GFK-0664 Series 90-30 Axis Positioning Module (Power Mate-APM) Programmer's Manual

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Miscellaneous DD100-6.5.1 DUAL-THERMOCOUPLE MODULE USER MANUAL

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22A-A9P6N113 PowerFlex 4 2.2 kW (3 Hp) AC Drive

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Motion Control 2090-DANBT-18S05 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 05M

BC646TDV935 Server 35,000 I/O Develop/Runtime System with Proficy GlobalCare""

IC300TRM019 Spring-clamp style I/O plug, 19-terminal

IC800BPK020 20 Amp Beta Series Amplifier Package

NPORT-6110 Ethernet to RS-232/485/422 Modbus Gateway

20AD014A0AYNANC1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANASE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND125AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B2P5N104 PowerFlex 527 0.4kW (0.5Hp) AC Drive

280-MTR22-M6 ArmorStart 90 Degree M22 Motor Cordset

FX1N-60MT 主機(jī)36點(diǎn)入/24點(diǎn)出?晶體管輸出

1492-M3X5 IEC 3 x 5 mm Marker Card

1494G-FF3N-421 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44436BC36

ET 200SP 6ES7134-6JF00-0CA1 AI 8xRTD/TC 2 線制 高性能型，基座單元類型 A0、A1

1585D-M4HBDM-50 Micro D-Code, QD Style Ethernet Media

1756-BATA Replacement For 1756-BATM Battery Assy

1794-IP4 Flex 4 Point Distributed I/O Comb Module

194E-CA20-P11 194E Load switch

2080-OB4 Micro800 4 Point Source Output

2090-CSWM1DF-18AA25 Kinetix 25m Smartb Single Cable

20AC5P0A0NYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC000 Proficy GlobalCare Complete for Logic PC & View Runtime 8,000 I/O

HE693STP110 Discontinued Part. Check with GE IP on migration path.

IC610MDL182RR Relay Output w/Removable Term. Block, w/LEDs (16 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)