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CIMR-H0.4B現(xiàn)貨 in stock! 歡迎來電咨詢~??！

CIMR-H0.4B,

CIMR-H0.4B

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無法長(zhǎng)期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器，另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整，又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對(duì)生產(chǎn)過程的全面監(jiān)控，對(duì)重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì)，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場(chǎng)顯示

　　現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場(chǎng)操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡(jiǎn)單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對(duì)所采集的模擬信號(hào)進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償，提高了儀表的測(cè)量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線和歷史趨勢(shì)曲線可隨意設(shè)定時(shí)間段，打印在線趨勢(shì)，歷史趨勢(shì)曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹
 

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194E-A100-TN 194E Type A 80/100A Neutral Terminal

20-PP10017 MOTOR CABLE W, PF700H, PF700S

2090-CSBM1DF-18AA25 Kinetix 25m Smartb Single Cable

20AC037C0AYNANC0 PowerFlex 70 AC Drive 20A

GC-8841-SI-MT SafetyNet Workbench SI Consignment System (12 month license)

HE485ISO232 Isolated RS-485 to RS-232 Adapter

IC600KD534RR Color OptiBasic OIT, Ver 31

IC647HSTES300M Historian Enterprise Server 300 Points (M4 Key)

IC650AEM400RR Series Six BB Modem BD, All Channels

IC694APU300CA Conbal Coated High speed counter module 200KHZ A B and C type.

IC756SDV001CS-914 DV Development - Solaris Op Sys Addt'l User, Simplified Chinese, Version 9.14

MicroLogix 1500/1769 System 1764-LRP ML 1500 RS-232 PROCESSOR

PLC-5/1771 System 1771-WG FIELD WIRING ARM, 21 TERMINALS, GOLD PLATED

Distributed I/O 1794-IT8 THERMOCOUPLE INPUT MODULE, 8 POINT

Communications 9399-WAB32UGDE RSLINX USER GUIDE (GERMAN)

Support 6233-52VDLS SUPT RENEWAL CONTRACT FOR 623352VDL

Support 9358-BPC60S SUPT RENEWAL CONTRACT FOR 9358BPCNT60ENE

Support F1771-IXESERA FIRMWARE UPGRADE FOR 1771-IXE I/O MODULE

RSI Software Products 9324-RLD0U3ITE RSLOGIX 5000 SERVICE ED TO STD UPG, ITA

RSI Software Products 9301-2SE350KOU4R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-HSTS2500U5R UPGRADE: OUT-SUPT: HISTORIAN 32K TO 70K TAG

Motion Control 8720SM-015S3EBS3 15 KW/41.5 AMP, 460 VAC, AC MOTOR WITH SNS60 ENC.

829-3-1 Thumbwheel Assembly. 3 Digit, 1 True. Dust Seal

IC200MDL636 INPUT 48VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT

IC697NS2000 NEXT STEP Package 2

MTR-1324-N-A-E-0RR Stepping Motor Nema34

ZA02B-0120-K321 Alpha i-series CX1A/B dynamic brake module control power connector kit

20BD125A0ANNAND0 PowerFlex 700 AC Drive 20B

20G11ND014AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF021-BS PowerFlex 4M EMC Filter Kit

990NAA26350 Quantum 編程電纜, RS232,50'

294E-FD1P5P-G2-3 Variable Frequency Drive

S82D-3012 100-240VAC ,12V 300W輸出 27A,體積小型化高容量開關(guān)電源

1492-SPM3B150-N MCB Supplementary Protector 15 A

軟啟動(dòng)器 3RW40262TB04

從站模塊 6GK7 242-5DX30-0XE0 CM 1242-5 PROFIBUS DP 從站模塊

150-F625NBE SMC Flex Smart Motor Controller

1734-IB8 POINT I/O 8 Point Digital Input Module

1783-BMS20CGL Stratix 5700 20 Port Managed Switch

193-EMRD E1 Plus 120V AC Remote Reset Solenoid

20-750-DUCT2-F8 PF750,FR8,DUCT,INNER,TOP,CABINET

2090-CPWM7DF-12AA04 MP-Series 4 m Length Power Cable

2098-DSD-010X-DN Ultra 3000 1 kW with DeviceNet Drive

G-C440 PC to GagePort Cable and Power Supply (25 Pin)

GFK-2121 Series 90-30 PROFIBUS Master Module User's Guide

IC220PWR101 POWER TERMINAL, 120VAC (REQUIRES 1 IC220TBK204)

IC647EGDC EGD:GE Ethernet Global Data Management Edition

IC647SAL001 Scheduler Dynamics XAL Toolkit

IC693MDL633RR 24 Vdc Input, Negative Logic (8 Points)

IC756DVE000J-98 EO GECK (Graphical Editor Construction Kit) - Unix, Japanese, Version 9.8

MSI-QUAL-100-43 Quality Mang Clients 100 Pack-43

PLC-5/1771 System 1771-A1B I/O CHASSIS ASSEMBLY, 4 SLOT

Distributed I/O 1790D-0W6 DNET LDX I/O. 6 RELAY OUT BASE, D-SHELL

Communications 1770-CD10 DATA HWY TWINAXIAL CABLE, 1000 FT/305 M

Operator Interface 2711E-UKCK10 PANELVIEW 1200 KEYPAD TO 1000E KEY MIGRATION KIT

Support 9305-RSVADDCZHS SUPT RENEWAL CONTRACT FOR 9305RSVADDCZH

Support 9324-RLDMLPER SUPT REINSTATEMENT CONTRACT FOR 9324RLDMLPE

EtherNet/IP Products

RSI Software Products 9301-2SE3400JPU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (JP)

RSI Software Products 9371-RSWDI1U1R UPGRADE: OUT-SUPT: RSWIRE DET IEC STDAL TO DES PRF

Motion Control 1326AB-B420E-S2K4L MOTOR,SERVO,460V,5.0NM,3000RPM,SINGL,BRK,IP67

2324-LV Greyline OS, 2 Line, (20) 5MM Chars, VFD, ASCII /Serial Interface,10-30 VDC, NEMA 4

HE800CBL126 Shielded Distribution Cable, 26-pin, 1.0m. For use in conjunction with DST935

IC693ACC331 TBQC Base for IC693MDL741

QPK-DEM-C03 QUICKPANEL JR DEMO 6" TFT

TGT-3X6L-1-0RR Target Servo Power Module, 6 Amp Continuous

20BC481N0ANNNNC0 PowerFlex 700 AC Drive 20B

20F1ANE077AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D1P4C104 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DAM59000C Quantum 開關(guān)量AC混合模塊,16點(diǎn)輸入,115VAC;8點(diǎn)輸出

284E-FVD4P0Z-10-CR-OC EtherNet Variable Frequency Drive

TL-N10MY1 10mm,電感式,二線,常開200mA 電源:90-250VAC方30×30mm

1492-SPM1B630-N MCB Supplementary Protector 63 A

通用型變頻器 6SE6 420-2UC15-5AA1 0.55 KW，73 x 173 x 149

電機(jī)啟動(dòng)器 3VU13400MJ00

1497D-A16-M22-0-N 1En Purpose Transber

1608N-003A208V1S 3 A Mini DySC Sag Corrector

1769-OB8 CompactLogix 8 Pt 24VDC D/O Module

190S-AND2-CC10C-KN-V Compact Comb Starter W/Ckt-Bkr

194R-N60-1753-PYS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA25 MP-Series 25m Standard Cable

2090-XXTFMP-S15 MP-Series 15 m Length Feedback Cable

CBL-T7-MP-30 Power cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 30 feet

GF-3215R Connecting FlashCable to Mettler PM/ SM, Toledo.

IC200UDR002-24 Qty of 24, 14 point PLC, (8) 24VDC In, (6) Relay Out, 24 VDC Power Sup ply

IC646TRT000 Unlimited I/O Point Runtime System

IC647PATBRK0 Proficy PAT - Driver For Bruker Ftir Spectrometers

IC693APU300CA Conbal Coated High Speed Counter

IC752ECD500RR Display Station 1492 - 14 inch XGA (1024x768) resistive touch screen/ Pent ium 133/ 32MB/ 1.2 Gig hard drive/ expansion slots/ Ether net/ with CIM PLICITY HMI and Win 95

IFIXONNODE500M iFIX Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option, M4 Key

SLC/1746 System 1761-CBL-AS03 CABLE: SLC FIXED, 5/01, 5/02 & 5/03 RJ45 TO PORT 3

Industrial Computers 6186-M20RK VERSAVIEW 20 INCH MONITOR, TEMPERED GLASS

Application-specific products 1404-M505A-DNT MASTER MODULE - PQ DNET COM

Operator Interface 2711-K10C10L1 PV1000 COLOR KEY, DNET & RS232 PRINT

Support 9301-2SE3100ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE3100ZH

Support 9380-RSBEDRCPS SUPT RENEWAL CONTRACT FOR 9380RSBEDRCP

DeviceNet Products 1738-ADNX DEVICENET EXPANSION ADAPTER

RSI Software Products 9301-2SE3203ESE RSVIEW32 RUNTIME 300 WITH RSLINX (SPANISH)

RSI Software Products 9358-BPCNT60U3 UPGRADE: IN-SUPT: RSBATCH PC-BASED 30 TO 60

Motion Control MPL-B4530F-MJ22AA MOTOR,SERVO,8.36 NM,2800RPM,MULTI,460V,8.2KG

Motion Control 2090-SCVG25-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,25.0M

GFZ-65142E Alpha Series AC Servo Motor Debions Manual

IC646MPC101 Logic Developer - PLC Configuration Tools w/Programming Cable

MTR-1324-N-D-E-S Stepping Motor Nema34, Series Wdg, Splashproof

QPJ-ABR-201 Communication Module for 5 inch & 6 inch: AB Remote I/O/ UL/ cUL/ CE/ UL1604

20BC037A0AYNANA0 PowerFlex 700 AC Drive 20B

20F11NC043AA0NNNNN PowerFlex 753 AC Packaged Drive

22-COMM-D PowerFlex DeviceNet Adapter

2711P-RGK12 PV Plus 1250 Keypad Antiglare Overlay

280G-FS-25-RG ArmorStart Spare Parts

C200HW-ME32K EEPROM存儲(chǔ)單元 32K

1492-PDE1183 335 A Enclosed Power Distribution Block

中央處理單元 6ES7417-4HL04-0AB0 CPU417-4H,20MB RAM，用于存儲(chǔ)器卡的槽，電源 24VDC，兩個(gè)槽用于同步模板,一個(gè)MPI/PROFIBUS-DP 主站接口；包括槽號(hào)標(biāo)簽,30ns

變送器 3RS10001CD00

1495-N81 Line Side Cover

1585J-M8TBJM-40 RJ45 Ethernet Media

1761-CBL-HM02 MicroLogix Cable

188-K3B250 Miniature Circuit Breaker 25 A

194L-E16-3503 16 A 194L Load Switch

2090-CPBM4DF-16AF30 MP-Series 30m Length Cable