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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復(fù)位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復(fù)雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當(dāng)前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預(yù)先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。
 

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2090-CPBM7DF-14AA01 MP-Series 1m Standard Cable

2090-XXNPMP-16S40 MP-Series 40 m Length Power Cable

CBL-34-MP-20 Power cable for MTR-3N or MTR-3S30 or MTR-3S43-H series servo motors. 20 feet

GF-0220R Connecting FlashCable to Brown & Sharpe Digit Dial, Fowler Ultra Digit , Mahr.

IC200TBX223 Tool box, 23 point, (IC200UAL006) 24VDC In/Relay Out, AC powered (requires AC power), VersaMax SE (IC200SET001) with all software, cables and manuals. (IC640VPS002 and IC646MPM001)

IC646TBSPMPS900 Smart Process Monitoring Process+ server 900 loops

IC647NSL005 Proficy SQL 2005 - 5 Client Access Licenses (order as separate item, not an option)

IC693ACC335 Axis terminal block for the DSM302 or DSM314

IC752CBT003RR Datapanel 320T MB (Mono Base) with Advanced software: 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & H ost Communications.

IC800VMCP200 Power cable for 100 W to 750 W VersaMotion servo motors- 20 meter

SLC/1746 System 1746-FIO4V (2) FAST ANALOG INPUTS, (2) ANALOG VOLTAGE OUPUTS

Industrial Computers 6189V-CDRW CD DRIVE WRITEABLE

Application-specific products 1403-BA BATTERY, LITHIUM FOR POWERMONITOR

Operator Interface 2711-B6C5L1 PV600 COLOR KEY&TOUCH, RS232 (DH485)

Support 9301-2SE2400FRS SUPT RENEWAL CONTRACT FOR 93012SE2400F

Support 9307-EMDB1CR SUPT REINSTATEMENT CONTRACT FOR 9307EMDB1C

DeviceNet Products 1734-IM2 230 VAC 2 CHANNEL INPUT MODULE

RSI Software Products 9301-2SE250ZHU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-BNT60UB1R UPGRADE: OUT-SUPT: RSBATCH 60 UNITS TO BUNDLE

Motion Control MPL-B330P-RK24AA MOTOR,SERVO,4.18 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-U3CBB-DM12 BREAKOUT BOARD,CN1,ULTRA3000 DRIVE MOUNTED,24-5V C

GFK-0727 State Logic Processor for 90-70 PLC User's Guide

IC646FXMU03 Proficy Change Management 3 Users System

MSCPX-425606W2 Marathon Exp CPU,850 MHz CPU, 128M, 6G, Win 2000, 2 PCI/ISA, 1 PCI, 1 ISA

PSPC-DC50L Prof Shop Floor SPC DC 50 User

20BC015A3AYNANC0 PowerFlex 700 AC Drive 20B

20F11FC3P5JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-P208 Kinetix 5700 85mm Bus Supply Connectors

2711P-RBT12 PanelView Plus Accessory

280-RT35 M35 To M22 Power Tee Reducing Drop

CQM1-OD211 輸出 8點.晶體管NPN 24V DC 2A

1492-N39 TERM BLCK 50 Pole Side Jumper

接口模塊 6ES7361-3CA01-0AA0 IM361,接口模塊，用于擴展機架

行程開關(guān) 3SE53223SJ23

TIA 博途 WinCC 選件 6AV2107-2KM00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 50 -> 100 Clients

1585J-M8HBJM-8 RJ45 Ethernet Media

1760-L12AWA-ND Pico 12 Point Controller

188-K2C030 Miniature Circuit Breaker 3 A

194L-A16-1755 16 A 194L Load Switch

2090-CNSRPRS-AA01 Kinetix 6000M Network Cable

2090-UXTBMP-18S25 MP-Series 25 m Length Brake Cable

BC647MPS101 Logic Developer PLC Standard with Programming Cable with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTDV00900 GCC iFIX Std HMI 900 I/O Dev

IC200CHS122 I/O interposing fuse style 16 point expansion

IC646MSS101 Logic Developer State Standard with Programming Cable

IC647IFSTRN00150M iFIX Standard HMI 150 I/O Runtime (M4 Part)

IC670CHS103 I/O Base, Connector Style, Hot Insertion

IC697GDS701 CIMPLICITY 70 Graphic Display System Package (First System)

IC800SKCPVL100 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor to an S2K.10 meters

ControlLogix/1756 System 1756-HYD02 2 CHANNEL LDT HYDRAULICS MODULE (36 PIN)

Industrial Computers 6182H-12BEH6B VVCE 1250, KEY/TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-PE1600RED1 PROCESSLOGIX PRIMARY SERVER ON DELL PE1600

Operator Interface 2711P-RL10C PV PLUS/VVCE 1000 BACKLIGHT REPLACEMENT

Support 9355-WABOEMFRS SUPT RENEWAL CONTRACT FOR 9355WABOEMF

Support 9354-SS500R 9354-SS500 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 1734-IB2 24V DC 2 CHANNEL SINK INPUT MODULE

RSI Software Products 9301-2SE2400PTU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9357-CNETL3 RSNETWORX FOR CONTROLNET

Motion Control MPL-A330P-MK24AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,230V,BRK,6.1KG

Motion Control 2090-UXNBMP-18S30 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 30 MTR.

CBL-137 Cable.Toshiba EX Series COMP. LINK Port (Rs-422)

IC600RR554RR RPU Rack With Power Supply, 24Vdc

IC800SKCEZ100 Encoder Cable, S2K to 200-750W S-Series Servo Motors, 10 Meters

OC647IFESGSR00150M iFIX Optn: ESig & ERec 150 I/O Server (M4 Part)

20AD052G3AYNANC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A3EYYAEAUE PowerFlex 700S AC Drive 20D

20P21AD014RA0NNN PowerFlex 14 A DC Drive

2711-NB3 PanelView Accessory

280-PWRM22F-M015 ArmorStart Three-Phase Power Media

FX2N-1HC 2相50HZ高速計數(shù)器模塊

1492-M8X5V1-50 Connection Products