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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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IC697CGR935RR Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, I M fixed user memory, Floating pt.

MTR-1235-N-A-E-0RR Stepping Motor Nema23

Z44A730465-011 Motor half key for B1/6000is motor

20BD096A0AYNACD0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC085AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D1P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

ASMBKT185 Quantum MB+ TERMINATOR CONNECTOR KIT

294D-FD4P2P-G1 Variable Frequency Drive

S8JC-15024 NEW 220VAC，容量： 150W輸出 24V 6.5A

1492-SPM3B040-N MCB Supplementary Protector 4 A

軟啟動(dòng)器 3RW40272BB05

電機(jī)啟動(dòng)器 3VU16403CG00

150-F480NBDB SMC Flex Smart Motor Controller

1734-AENTR POINT I/O Dual Port Network Adaptor

1783-BMS06TA Stratix 5700 6 Port Managed Switch

193-EIMD E3 Plus Module

20-750-BUS6-F9 PF755 FR9,IP00,600/690 VAC,DC BUS TERM

2090-CPWM7DF-10AF07 MP-Series 7 m Length Power Cable

2097-V34PR5 Kinetix 300 Servo Drive

ET-GT-9ES-2ST 8 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-2061 VMIC - Thermocouple User's Manual - IC697VTM004/008

IC220MDL753 OUTPUT, 24VDC POSITIVE LOGIC 0.5A, 8PT (REQUIRES 4 IC220TBK082)

IC647DMC200 DataMart 200 Reporting Clients

IC647ROC000C ROC:Fisher Remote Operations Controller for 2048 Units

IC693MDL330RR 120/240 Vac Output, 2 Amp (8 Points)

IC756CDV010E-97 DV Draw Development on Compaq True64, English, Version 9.7

MSI-PROD-25-43 Product Mang Clients 25 Pack-43

PLC-5/1771 System 1771-DRS4 CONTROL COPROCESSOR, STATIC RAM MENORY EXPANSION

Distributed I/O 1790-16BV0X LDX I/O, 24VDC, 16 UNIVERSAL IN EXPANSION, D-SHELL

Communications 1788-CNFR CONTROLNET LOGIX DAUGHTER CARD

Operator Interface 2711-NC2 NEMA 4, REMOTE KEYSWITCH & RS232 PORT ASSEMBLY

Support 9305-RSVADDCDES SUPT RENEWAL CONTRACT FOR 9305RSVADDCDE

Support 9324-RLD300ESR SUPT REINSTATEMENT CONTRACT FOR 9324RLD300ES

DeviceNet Products 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9371-EPNE3 RSWIRE PNUEMATIC LIBRARY

Motion Control MPF-SST-A3B3 KIT,SHAFT SEAL,FOR MPF-A3XX AND MPF-B3XX MTR

2025-230 Greyline OS, 4 Line, (20) 4MM Chars, LCD, Quick Connect, 230VAC, NEMA 4

HE693THM809 8 ch. J, K, N, T, E, R, S, 0.5 癈 resolution, 癈/癋 engr. units

IC675PDM841 Profibus Station IP67 24VDC Positive Logic 8 Inputs / 4 Outputs 2.0A

QPJ-MBP-201 MODULE MODICON MODBUS PLUS

STXPBS432 STXi Profibus with 16 24VDC sink (Positive Logic) b and 16 24VDC source output, expandable to 8 additional modules.

20BC3P5A0AYNANC0 PowerFlex 700 AC Drive 20B

20F1AND186AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-CCC PowerFlex 40 C Frame Cover Kit

140DDO84300 Quantum 開關(guān)量DC輸出,16點(diǎn),10-60VDC,2組隔離,2A/組

284E-FVD2P3Z-10-CR-3-EMI EtherNet Variable Frequency Drive

E3Z-T61 NEW 15m對射式?晶體管輸出?NPN 100Ma電源DC12-24V

1492-SPM1B160-N MCB Supplementary Protector 16 A

直流電源 6EP1333-3BA00 120/230-500VAC 輸入，24VDC/5A 輸出

6EP13532BA00

1497D-A14-M10-0-N 3000VA 240x480-120x240V 60Hz GPT

1606-XLSRED 1606 XLS Redundancy Module Power Supply

1769-L32E CompactLogix 750KB Enet Controller

190E-CND2-CC16S 10-16 A Economy Starter W/Ckt-Bkr

194R-LNC20 194R UL Finger Safe Terminal Covers

2090-CPBM7DF-14AF60 MP-Series 60 m Length Cable

2090-XXNPY-16S05 Y-Series 5 m Length Power Cable

CBL-H1IC-06 Serial cable for S2K or IMC or Target RS-232 communication. 6 feet

GF-2502R Connecting FlashCable to Deltronic, Marposs, Nikon, Panametrics, Spaul ding (Cable is 25 pin Female and is designed for devices that transmit on Pin 2).

IC200UDD064 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) 24VDC source Out ESCP, 24VDC Power Supply. (1) serial port and (1)optional communication port.

IC646TPD075 ProServer 75 I/O Point Dev/Runtime System

IC647OMRM OMR:Omron Host Link

IC693ALG391 Analog Output, Current, 2 Channels

IC752DPA062RR Datapanel 1062 with resistive touch. 10.4 inch VGA (640x480) active matri x TFT color display. Black bezel mounting from front of pa nel. Suppo rts all WinCfg functionality.

IC800VMM30MNKSE25 3 kW VersaMotion Motor

SLC/1746 System 1747-C10 REPLACEMENT CABLE FOR PROCESSOR TO PERIPHERAL

Industrial Computers 6186-M12ALTR VERSAVIEW 12 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M405A-CNT 1404-M4 CONTROLNET PM3000 120/240V P.S.

Operator Interface 2711-T6C10L1 PV600 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3100DES SUPT RENEWAL CONTRACT FOR 93012SE3100DE

Support 9380-RSBAR2500R SUPT REINSTATEMENT CONTRACT FOR 9380RSBAR2500

DeviceNet Products 1734-RTB3 REPLACEMENT 12 POSITION IP20 SCREW TERMINAL BLOCK

RSI Software Products 9301-2SE3200ITU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BPCNT10ENE RSBATCH PC-BASED PHASES 10 UNITS

Motion Control MPL-B430P-SK24AA MOTOR,SERVO,6.55 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-SCNP20-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,20.0M

GFK-1295 Using CIMPLICITY Control

IC646MDE000 Logic Developer - PC & View Development/Runtime (HRT) 8,000 I/O

MSP-VOL-OT1 Obsolete - 0-10 V out / Pulse in

QPI-PBS-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: Profibus Slave/ without me mory retention

20BC030A0AYNANC0 PowerFlex 700 AC Drive 30 A at 15 kW 20B

20F11GD077AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14WF370JN0NNNNN-HD-P20 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT15C PanelView Plus Disp Mod - 2711P-RDT15 C

280E-F12Z-NB-R ArmorStart Direct Online Starter

C200HX-CPU65-ZE CPU單元 內(nèi)存63.2K最大I/O點(diǎn)數(shù):1184點(diǎn) 帶RS232C口?時(shí)鐘

1492-PD32127 760 A Power Distribution Block

電源模塊 6ES7405-0RA01-0AA0 PS405 輸入電壓 24/48/60VDC 20A 寬槽

變送器 3RS17052FW00

TIA 博途數(shù)字化選件 6AV2107-0PX04-0AA6 SIMATIC Visualization Architect V14 Rental license (90days)

1585J-M8TBJM-0M3 RJ45 Ethernet Media

1760-PICOSOFTM Pico programming MED Software

188-K2D500 Miniature Circuit Breaker 50 A

194L-E12-4513 12A 194L Load Switch

2090-CPBM4DF-14AF07 MP-Series 7 m Length Pwr and Brake Cable