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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類(lèi)設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車(chē)、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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2090-CPBM7E7-16AF05 MP-Series 5m Length Pwr and Brake Cable

2094-AL15S Kinetix Line Interface Module

CQPICTDE0000 10.5 inch Color TFT/ TCP Label/ 24VDC/ UL/ cUL/ CE/ UL1604

GFK-0448 Series 90-70 PLC User's Guide to Integration of 3rd Party VME Modules

IC200UEX624 VersaMax Micro 4 channel Analog b expansion. (4) Analog bs, 24VDC Power Supply (*includes IC200CBL501)

IC647APC100 PA Production Client 100 Pak

IC647PFL025 Proficy Process Systems Standard Edition Single Node 250 I/O with iFIX

IC693CHS397NB Base, CPU, 5 Slots, Use With CPU35x, CPU36x and CPU37x. Base only. No battery included. Battery for CPUs ordered seperaby.

IC754PBSS01 PROFIBUS Slave for QP View

KIT-GFS-365 Proficy HMI/SCADA CIMPLICITY & iFix Workshop Student Kit

SLC/1746 System D1747-6.8 DIRECT COMMUNICATIONS MODULE (DCM) USER MANUAL

Distributed I/O 1734D-IB16 24 VDC 16 IN, DNET COMMS, SCREW

Application-specific products 1803-CT600M PORTABLE POWERMONITOR2 CURRENT XFMR 600/300/150

Operator Interface 2711-T10C9L1 PV1000 COLOR TOUCH, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3500FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500FR

Support 9381-PA500ENS SUPT RENEWAL CONTRACT FOR 9381PA500EN

DeviceNet Products 1790D-T16BV0 DNET LDX, 24VDC, 16 UNIV. IN BASE, TERMINAL BLK

RSI Software Products 9301-2SE330DEU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-PBEBNT10ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 10 UNITS

Motion Control MPL-B580J-MJ22AA MOTOR,SERVO,34.0NM,3800RPM,MULTI,460V,32MM SHAFT

Motion Control 2090-UXLF-336 AC LINE FILTER,ULTRA,36 AMPS,3 PHASE

GQSI2D100L2P QUICKSTART KIT 10.5" MONO LCD GE LABEL

IC646NDP000 CIMPLICITY for Windows NT 95 Distributor Demo Disk 10 Pack

MTR-3T54-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-131F STXi b module 16 points, Positive Logic, 48VDC (connector type)

20BC085A0ANNAND0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F11RC8P7JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A2P3N104 PowerFlex 4- 0.4 kW (0.5 HP) AC Drive

140CHS32000 Quantum QUANTUM 熱備遠(yuǎn)程I/O同軸電纜終結(jié)套件

28319-801-01 Limit Switch O-Ring

C200H-NC112 位控單元,伺服驅(qū)動(dòng) 范圍1-250000PPS 1軸

1492-RCDA4B25 Residual Current Device 25 A

同步模塊 6ES7960-1AA04-0XA0 同步模塊

變送器 3RS10 41-2GW50

1497-G-M4-3-N Control Circuit Transber

1606-XLE120E-2 480VAC Input 24VDC Out 5A Power Supply

1762-OX6I MicroLogix 6 Point Relay Output Module

188-K3D100 Miniature Circuit Breaker 10 A

194L-HCDH-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA04 MP-Series 4m Power and Brake Cable

2090-XXNPMF-14S05 Kinetix Drives 5m Standard Cable

BC647TPR300 CIMPLICITY HMI ProServer 300 I/O Runtime System with Proficy GlobalCare

GC647PRTRO GlobalCare Complete - Proficy Portal Read Only Option Ver 3.0

IC200MDL744LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (2 GROUPS OF 16) 32PT (LT)

IC646PHD935 PH-70H with 935 CPU - DC

IC647MT1C MT1:Met One

IC684TROLI601 CIMPLICITY HMI Plant Edition Online Course -Module 1

IC697VAL264 Relplacement is Embedded VME-3122A-400000. Contact GE IP Embedded for details.

IC800SSI228RD2RR 28A, 230V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L551 SLC 5/05 CONTROLLER

Industrial Computers 6181P-12NSXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT60ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 60 UNITS

Operator Interface 2711-K5A10L1 PV550 MONOCHROME KEY, DNET & RS232 PRINT

Support 9306-4EXP01ENS SUPT RENEWAL CONTRACT FOR 93064EXP01ENE

Support 9393-RSTACDS SUPT RENEWAL CONTRACT FOR 9393RSTACD, 9393RSTACD

ControlNet Products 2711-K10C15L1 PV1000 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9358-BEPB30ENE RSBIZWARE BATCH AND EPROCEDURE BUNDLE 30 UNITS

Motion Control MPL-A4540C-SJ22AA MOTOR,SERVO,10.2 NM,1500RPM,SINGL,230V,9.5KG

Motion Control 2090-XXNFY-S01 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,1M

CBL-T7-MP-20 Power Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 20 Ft.

IC641PCC122 Logic Engine (runtime) w/o GUI - 128 Points

IC800SSD216S1 16 Amp S2K Series Servo Amplifier, 230 VAC

PR-PAT-DX-1.2 Proficy DX, PAT Software, Non Pharm

20BB-DB1-1 PowerFlex 700 Resistor Kit

20DD730A0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D

20YD460W0ANNANA0 PowerFlex 700AFE 460A Active Front End

2711P-B7C4D9 PanelView Plus Terminal

280-PWRM35C-M3 ArmorStart Three-Phase Power Media

CQM1-PR001-E 編程器 帶電纜1.5米

1492-MS5X12V1-10 Connection Products

1495-N61 Protective Fuse Cover

行程開(kāi)關(guān) 3SE53120SE11

運(yùn)行版軟件 6AV2105-0TA04-0AA0 SIMATIC WinCC Runtime 專業(yè)版 262144 PowerTags V14

1585J-M4TBJM-6 RJ45 Ethernet Media

1756-OF8IH ControlLogix 8 Pt A/O HART Isolated

188-K1C060-N 6 A Miniature Circuit Breaker

194E-HE4G-175 194E Load Switch Actuator

2090-CFBM7DF-CEAA09 MP-Series 9m Servo Feedback Cable

2090-UXLF-123 Ultra Series 23A AC Line Filter

BC646PEW100 OP EWS Development Software Unltd I/O w/GC

GC647IFCLNTCRN GCC iFIX iClient Run

IC200ALG266 Analog b 15 bit, 4-20mA, current, 15 channel. TUV approved.

IC646IFCLNTCRO050K iFIX iClient Read Only 50 PK Keyless (M1 Kit Part)

IC647IFPRDV00150K iFIX Profsnl SCADA 150 I/O Development (M1 Kit Part)

IC660SLA021 Red Safety Label Kit for IC660BBA021Genius Blocks

IC697BEM763RR DLan Interface

IC800BIK040 BSVM1-40i Beta i 40 amp amplifier kit

ControlLogix/1756 System 1756-L61 LOGIX5561 PROCESSOR WITH 2MBYTE MEMORY

Industrial Computers 6182H-7BRH4D VVCE 700, KEY/TOUCH, STD MEM, ENET, DC

Process Control 9358-PB10ENE RSBIZWARE BATCH FOR PROCESSLOGIX 10 UNITS

Operator Interface 2711P-K15C4B1 PV PLUS 1500, KEYPAD, ENET, AC PS, STD MEM

Support 9352-WAB300S SUPT RENEWAL CONTRACT FOR 9352WAB300

Support 9308-RSFBENU1 UPGRADE RSFIELDBUS CONFIG SW 64 TO 256 FB

Support F5250-LP2 FIRMWARE UPGRADE FOR 5250-LP2 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2353DEE RSVIEW32 WORKS 5K WITH RSLINX (GERMAN)