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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當(dāng)供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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IC600PM501RR 230Vac Processor Power Supply

IC647HSTESEO10KM eSignature Option for Historian - Enterprise Server 10000 Points (M4 Key)

IC655CHS506RR Base Unit, 6 Slots

IC694MDL231 Input module, 240 VAC 8 point, isolated per point.

IC756SDV010CT-99 DV Draw Development on Solaris Op Sys, Traditional Chinese, Version 9. 9

MicroLogix 1500/1769 System 1769-IQ32 1769 32 POINT 24VDC INPUT MODULE

PLC-5/1771 System 1785-TAM THIN-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Distributed I/O 1794-TB3GS 3-WIRE GROUNDED TERMINAL BASE - SPRING CLAMP

Communications 9399-WGMUG RSSERVER FOR GE FANUC MICRO USER GUIDE

Support 9311-PCDS SUPT RENEWAL CONTRACT FOR 9311PCD

Support 9358-BTDS60R SUPT REINSTATEMENT CONTRACT FOR 9358BTDS60ENE

Support F1771-OFC FIRMWARE UPGRADE FOR 1771-OFC I/O MODULE

RSI Software Products 9324-RLD200ENE RSLOGIX 5000 MINI, ENU

RSI Software Products 9301-RSVSECSENE RSVIEW32 SECSHOST

RSI Software Products 9358-PLTM2200U1R UPGRADE: OUT-SUPT: PLANTMETRICS 5 TO 10 WORKCELL

Motion Control 8720SM-022S2GAS4 22 KW/48 AMP, 750 VDC, AC MOTOR WITH SNS60,+MPL

840-RC-36 36" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200NDD101 10 point (6) DC in, (4) DC Out, DC Power Supply

IC697VAL324 Analog Output, Isolated, 4 channel, 12 bit, Voltage - polar 0 -10VDC, 0-5VDC. Removable terminal block, no cable required

MTR-1337-0-A-E-0RR Stepping Motor Nema34 Dbl Shft

ZA06B-0063-B203 B4/4000is servo motor with 128k serial encoder

20BD156A3ANNAND0 PowerFlex 700 AC Drive 20B

20G11NE017JA0NNNNN PowerFlex 755 AC Packaged Drive

23C-D010A103NNAANN Fan/Pump Packaged Drive 23C

140CFK00400 Quantum CABLEFAST, 模擬量輸出塊, 無保險

294E-FD2P5Z-G1-3-SB Variable Frequency Drive

HL-5300 觸點:1開/1閉,5A 250VAC機械壽命:1000萬次?撞壓式?卷簧型

1492-SPM3B630 MCB Supplementary Protector 63 A

軟啟動器 3RW40371BB15

中央處理單元 6ES7 214-1HG40-0XB0 CPU 1214C AC/DC/RLY

150-F85NCD SMC Flex Smart Motor Controller

1734-IV4 POINT I/O 4 Point Digital Input Module

1783-HMS4C4CGN Stratix 5400 8 Port Managed Switch

193-ERA E1 Plus External Reset Adaptor

20-750-EMCCM1-F9 PowerFlex 750 Kit,AC,Com Mode Core,Fr9

2090-CPWM7DF-14AA05 MP-Series 5m SpeedTec Standard Cable

2098-DSD-075X-DN Ultra 3000 Servo Drive

GA646PCM003 Globalcare Assist for Change Management 3 User

GFK-2259B PACSystems C Toolkit User's Manl

IC220TBK202 TERMINAL STRIP SET, SPRING STYLE, ENCODER

IC647GEFC GEF:GE Fanuc

IC647SH1M SH1:Siemens H1

IC693MDL646RR 24 Vdc Input, Neg/Pos Logic, 1 msec Filter (16 points)

IC756HDV000CS-99 DV Development - HP/UX Op Sys, Simplified Chinese, Version 9.9

MSI-REPLIX-43 Majiq Replix Interface-43

PLC-5/1771 System 1771-IA INPUT MODULE, 120V AC/DC,8 INPUT

Distributed I/O 1790D-N4C0 DNET LDX, 4 INPUT ANALOG CURRENT BSE,D-SHELL CONN

Communications 1770-XG DATA HWY DROPLINE (1770-CD) CONNECTOR KIT

Operator Interface 2727-MREX1 2M MOBILEVIEW JUNCTION BOX CABLE

Support 9305-RSVADFCZHR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCZH

Support 9515-RSAAMSDKS SUPT RENEWAL CONTRACT FOR 9515RSAAMSDKENE

EtherNet/IP Products 2706-P72CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE3400U1R RSVIEW RUNTIME 1500 TO 32K UPGRADE:OUT-SUPPORT

RSI Software Products 9515-RSEOL000ENE RSMACC CONDITION MONITOR; UNLIMITED DEVICES

Motion Control 1326AB-B515E-M2L MOTOR,SERVO,460V,10.4NM,3000RPM,MULTI,IP67

4161-3-24 BCD To 7 SEG Display . 3 Digit, 24VDC. Dust Seal

HMI-CAB-A02-25X CABLE ADAPTER HAND HELD 25'

IC693CBL301 Cable, I/O Expansion, 2 Meters

QPL-DEM-C02 QUICKPANEL DEMO COLOR 12.1'

TGT-S000-1-0 Target series system module

20BC875N0ANNNNC0 PowerFlex 700 AC Drive 875 A 500 kW 20B

20F1ANF030AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D6P0H204 PowerFlex 40- 2.2 kW (3 HP) AC Drive

140ARI03010C Quantum RTD輸入,8通道,類型NI或PT,100,200,500,100

284E-FVD6P0Z-25-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E2E-X10ME1 10mm,非屏蔽電感式,三線,常開200mA NPN 電源:10-30VDC圓M18

1492-SPM1C070 MCB Supplementary Protector 7 A

通用型變頻器 6SE6 420-2UD24-0BA1 "4.0 KW，149 x 202 x 172"

電機啟動器 3VU13401MG00

150-C108NBD SMC-3 108A Smart Motor Controller

1608P-025A380V4E 25 A Pro DySC Sag Corrector

1769-PB4 CompactLogix DC 4A/2A Power Supply

190S-GND3-FC45S 32-45 A Compact Comb Starter W/Ckt-Bkr

194R-PLA1 194 R Disconnect Sw Padlock Accessory

2090-CPBM7DF-16AF30 MP-Series 30m Cable

2090-XXTPMP-14S20 MP-Series 20 m Length Power Cable

CP2I-0WEB-0070-AZ Shielded motor power cable for B2HVis/B4HVis/A2HVis/A4HVis motors. 7 meters

GF-5420 Connecting FlashCable to Marposs E4N.

IC200UEC108 VersaMax Micro Expansion 8 point combination (4) 24VDC In, (4) 24VDC Outsink outputs, 24VDC Power Supply (includes IC200CBL501).

IC647ABDC ABD:Allen Bradley DF1 Half Duplex

IC647PATRX00 "Proficy PAT - Process Analytical Software Suite, Pharmaceutical "

IC693BEM331LT Genius Bus Controller (supports I/O and Datagrams) (LT)

IC752SKT006RR Datapanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & program ming manuals

IMC-200P-X-D IMC ampless servo motor controller/ enhanced/ Devicenet

SLC/1746 System 1747-RL401 SLC 5/04 UPGRADE KIT LABELS

Industrial Computers 6189-HPMOUSEP SEALED MOUSE - PANELMOUNT PS2

Application-specific products 1404-M605A-ENT 1404-M6 ETHERNET PM3000

Operator Interface 2711-K10C8L1 PV1000 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE3200S SUPT RENEWAL CONTRACT FOR 93012SE3200

Support 9380-RSBVB5000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB5000