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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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2711P-RAAT12 PanelView Plus 7 Series Accessory

280-PWRM35G-M015 ArmorStart Three-Phase Power Media

CQM1H-CPU21 主機(jī)，最大I/O點(diǎn)；256點(diǎn)，程序容量；3.2K字 帶RS232C口,不支持內(nèi)裝板

1492-MS8X12V51-60 Connection Products

模擬量輸入/輸出模塊SM 6ES7 331-7NF00-0AB0 AI/8 電壓、電流，光電隔離，40pin 前連接器

行程開(kāi)關(guān) 3SE53220SF23

運(yùn)行版軟件 6AV2105-4MM04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 65536 PowerTags ->WinCC Runtime 專業(yè)版 65536 PowerTags V14

1585J-M8CC-H 1585 Ethernet Media Accessory

1756-RMC1 ControlLogix 1 m RM Fiber Optic Cable

188-K1D200 Miniature Circuit Breaker 20 A

194E-Y32-1753-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF04 4 m Length SpeedTec Extension Cable

2090-UXNFM-S01 Ultra Series 1 m Feedback Cable

BC646TRT150 Server 150 I/O Runtime System with Proficy GlobalCare

GC647IFPLRN00300 GCC iFIX Plus SCADA 300 I/O Run

IC200CBL555 CABLE TO DATAPANEL 45/65/85

IC646MPPS50 Logic Developer PLC Professional 50 Seat Site License

IC647IFSCTSSPRT01C iFIX TS SCADA Support on SCADA - 1 Client (M1Component Part)

IC670ACC001 Base to Base Connection Cable, Qty 12 of IC670CBL001

IC697CPU731RR CPU, 8 MHz, 512 Discrete I/O, Fixed Memory (32 KBytes)

IC800PCUBC04S030 Powercube flying lead interface cable configured for 400 steps/revolution and power save enabled. 3 meters

ControlLogix/1756 System 1756-OB16IS 10-30VDC ISOLATED OUTPUT CAM 16 PTS (36 PIN)

Industrial Computers 6182H-10KEH4B VVCE 1000, KEYPAD, EXT MEM, ENET, AC

Process Control 9380-RSBCNS2 2-DAYS MISCELLANEOUS SERVICES FOR RSBATCH

Operator Interface 2711P-RBT10 PV PLUS 1000 TOUCH REPLACEMENT BEZEL

Support 9355-WAB1ENS SUPT RENEWAL CONTRACT FOR 9355WAB1EN

Support 9351-SLRSRTS SUPT RENEWAL CONTRACT FOR 9351SLRSRT

ControlNet Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE2400ESU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9355-WABGWITE RSLINX GATEWAY - ITALIAN

Motion Control MPL-A320H-MJ24AA MOTOR,SERVO,2.26 NM,3500RPM,MULTI,230V,BRK,5.1KG

Motion Control 2090-DANPT-16S25 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 2

CB6N-5WPM-0140-AZ Brake Cable, BM Series Servo Motors, 14 Meters

IC5008TAX0000 18" Unbundled Inbligence Industrial Computer with WIN XP Standard Series

IC800MCUB12310XN Stepping Motor Cube, 175 oz-in with Pulse/Direction, NEMA 23

OC647IFESGCLNTCRNM iFIX Optn: ESig & ERec iClient Runtime (M4 Part)

20AD022F0AYNANC0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC2P1A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANF171JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-E032N104 PowerFlex 527 22kW (30Hp) AC Drive

280-PWRM22B-M3 ArmorStart Three-Phase Power Media

FX2N-80MR-001 主機(jī)40入/40出?繼電器輸出

1492-M5X5V1-20S Connection Products

1494H-EA3N Heavy Duty Non-Fus Safety Discon Switch

軟啟動(dòng)器 3RW44462BC45

ET 200SP 6ES7193-6BP00-0BA1 基座單元 BU15-P16+A0+2B/T，類型A1，直插式端子，帶有溫度測(cè)量，15mm寬

1585D-M4TBJM-1 Micro D-Code, QD Style Ethernet Media

1756-ESMCAPXT L7XT Energy Storage Module-Capacitor

1794-OM16 Flex 16 Point Digital Output Module

194E-CA80E 194E Load switch

2090-CCMDSDS-48AAP3 Comms Cable Kinetix 3 Drv to Drv 0.3m

2090-DANPT-16S05 TL-Series 5m Power Cable

ABKCTDE0000/DVN 6 inch TFT QuickPanel TCP w/DeviceNet 24VDC/ No Agency Approvals

GC646PCMSCH GlobalCare Complete for Change Management Scheduler

HE800ACC014 Cage-clamp (screw) style I/O plug, 14-terminal. (Qty 1)

IC630PWR314RR 24Vdc Power Supply Unit

IC647HSTSSEO100KM eSignature Option for Historian - Standard Server 100000 Points (M4 Key)

IC660BLD025 Cover w/Label for IC660BBD025

IC695CHS012CA RX3i 12 slot universal backplane. Conbal Coated.

IC756WET100E-99 Custom Editor Toolkit, English, Version 9.9

CompactLogix System 1769-PA2 PWR SUPPLY 120/240 VAC INPUT 2 AMP @ 5 VDC OUTPUT

PLC-5/1771 System 9399-WEGR RSEMULATE GETTING RESULTS GUIDE

Process Control

Operator Interface 2711P-B7C15D1 PV PLUS 700, KEY/TOUCH, CNET, DC PS, STD MEM

Support 6413-DDMCS 6413-DDMC SOFTWARE SUPPORT RENEWAL

Support 9358-PLTM2400R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2400ENE

Support F1784-PCIDS 1784-PCIDS/A FIRMWARE UPDATE

RSI Software Products 9301-2SE2200ITU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (IT)

RSI Software Products 9701-VWSB000ENU2 RSVIEW SE STATION 100 - UNLTD DISP UPGRADE

RSI Software Products 9399-CCDUG CONTROLGUARDIAN DETECTOR5 USERS GUIDE

Motion Control 2098-IPD-075 DRIVE, 35A/75A, ULTRA5000

ACC-MAN-002 OBSOLETE - QUICKDESIGNER MANUAL SET

IC300ADC110 4 channel Analog Inputs, Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc), 12 bit

IC752DPK000RR Datapanel K - 256x64 LCD with EL backlight. Various sizes of text only. Includes integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6077-K156 Noise filter for Alpha servo PSM-18HVi and PSM-30HVi power supply modules (required for CE)

20BE077A0AYNANC0 PowerFlex 700 AC Drive 77 A 75 Hp 20B

20G14NF212JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF023-BL PowerFlex 520 22.9A 230V EMC Filter Kit

2711P-RVT12 PV Plus 1250 Hi Bright Disp Solar Visor

FRN220G11S-4CX 316KVA 415A 220KW 3相AC380V/50Hz/60Hz

1492-JD3-G IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W16S IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40746BB35

工藝型 CPU 6ES7 511-1TK01-0AB0 CPU 1511T-1 PN，225 KB 程序，1 MB 數(shù)據(jù)；60 ns；集成 X1: 2x PN 接口，支持 IRT

153H-C85XBD-48 SMC-3 ENCLOSED COMBINATION 85A

1746-C9 SLC 36 inch Interconnect Cable

1786-FS100 200 MICRON CBL ASSY 100 MS (328 .1 FT)

193-T1AB16 1.1-1.6 A IEC Bibllic Overload Relay

20-FI13306 POWER MODULE NON-REGEN FRONT END

2090-CSBM1DF-14AA01 Kinetix Cable Single DSL 2090-Series

20AC011C3AYNANC0 PowerFlex 70 AC Drive 20A

GA647TDV300 Proficy GlobalCare Assist for CIMPLICITY HMI Server I/O 300 Development and Runtime System

GP647IFPRDV00300 GCP iFIX Profsnl SCADA 300 I/O Dev

IC600BF948RR I/O Communication Control Module (I/O CCM)

IC647HSTCS100KM Historian Enterprise Corporate Server 100000 Points (M4 Key)

IC647TRT300 CIMPLICITY HMI Server 300 I/O Runtime System

IC693PWR321RR Power Supply, 120/240 Vac, 125 Vdc, 30 Watts

IC756MDV010E-97 DV Draw Dvlpnt on Alpha OpenVMS, English, Version 9.7

MicroLogix 1000/1761 System 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

PLC-5/1771 System 1771-NIV1 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-88HCCBL HIGH CURRENT BLOCK CABLE

Communications 9351-VS INTERCHANGE FOR OPENVMS

Operator Interface D6190-6.5.3 CONTROLVIEW GRAFIX EDITOR(6190-GFX)USER'S MNL