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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動設(shè)計(jì)，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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6ES7972-0AA01-0XA0 PROFIBUS 中繼器，RS485，達(dá)到 12Mbit/s

變送器 3RS20 40-1GW50

1497-M-AXSX-0-N Control Circuit Transber

1606-XLE480FP-D XLE 10 Amp Power Supply

1764-28BXB MicroLogix 1500 28 Point Controller

188-K3D500 Miniature Circuit Breaker 50 A

194L-HE4I-178I 194E Type 1 Handle, IEC Legend, OFF - ON

2090-CPBM7DF-08AF04 4 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S04 Kinetix Drives 4m Standard Cable

BC647UNV00RM University Program Renewal Key (M4)

GC647PSF300 Global Care for Proficy Process Systems 3000 I/O with iFIX

IC200NDR001 10 point PLC,(6) 24VDC In, (4) Relay Out, 24VDC Power Supply

IC646PPD364 PA-30 with 364 CPU - DC

IC647NCA150 CIMPLICITY Change Approval for 150 Point Server

IC690ACC903 RS-485 Port Isolator

IC697VDR151 Discontinued. Replacement is Embedded VMIVME-2210-100 Not UL Approved. Contact GE Embedded for more details.

IC800STI105D2RR 5A, 115V, DeviceNet S2K Stepper Controller

SLC/1746 System 1747-ACNR15 CONTROLNET ADAPTER, REDUNDANT

Industrial Computers 6181P-15TPXPHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT30ENE RSBATCH NT FOR PROCESSLOGIX 30 UNITS

Operator Interface 2711-K5A1L3 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2100ES

Support 9393-RSTSLCS SUPT RENEWAL CONTRACT FOR 9393RSTSLC, 9393RSTPSLC

ControlNet Products 2711P-K12C15B2 PV PLUS 1250, KEYPAD, CNET, AC PS, EXT MEM

RSI Software Products 9301-2SE2500ZHU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BEPNT10U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 10

Motion Control MPL-A4540F-SK22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,9.5KG

Motion Control 2090-XXNPMP-14S03 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,3M

GABK2D100S2P/AD QUICKPANEL 6" STN W/AB DH+ GE LABEL

IC641SWC701 Logicmaster 90-70 S/W Dev. Pkg., 3.5"/5.25" disks + CD-ROM docs.

IC800SSI107RP2 7.2A, 115/230V, Profibus S2K Servo Controller for MTR Series Motors

PSPC-ADMIN100 Prof Shop Floor SPC Admin 100 User

20BB070A0ANNANC0 PowerFlex 700 AC Drive 70 A 25 Hp 20B

20DF1K1A0ENNBNANE PowerFlex 700S AC Drive 20D

2198-CAPMOD-1300 Kinetix 5500 Capacitor Module

2711P-K4C20A8 PanelView Plus 6 Graphic Terminal

280-PWRM35D-M25 ArmorConnect 3-PH Power Media trnk cable

CPM2AH-30CDR-A NEW 30點(diǎn)主機(jī) AC100-220V 18點(diǎn)入12點(diǎn)繼電器輸出 自帶RS232C口 中國產(chǎn)

1492-MS6X12H21-30 Connection Products

0.05| s，PROFIBUS-DP 主/從接口,PROFINET 接口

行程開關(guān) 3SE53121SD11

運(yùn)行版軟件 6AV2105-2FH04-0BD0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack 2048 PowerTags -> 4096 PowerTags V14

1585J-M4UBJM-50 RJ45 Ethernet Media

1756-PA75K ControlLogix AC Power Supply

188-K1C320-N Miniature Circuit Breaker 32 A

194E-KA63E-P11 194E Load switch

2090-CFBM7DF-CEAF07 Kinetix 7m Flexible Cable

2090-UXNBMP-18S60 MP-Series 60 m Length Brake Cable

BC646SPY365 Solution Provider Annual Base Lic.-Europe

GC647IFESGDV00075 GCC iFIX Optn: ESig & ERec 75 I/O Dev

IC200ALG430LT ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH (LT)

IC646MCD001 Proficy Machine Edition 5.70 CD Set - Includes Installation CD and Supplemental CD with NO License

IC647IFPRRN00150C iFIX Profsnl SCADA 150 I/O Runtime (M1Component Part)

IC660TBA023 Terminal Assembly for IC660BBA023

IC697CHS782 Integrators Rack, 17 Slots, Rear Mount

IC800CBL067 Power cable for B0.5/3000 motor. 14 meters

ControlLogix/1756 System 1756-A17 17 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH6D VVCE 700, KEYPAD, STD MEM, RIO/DH, DC

Process Control 9358-PBBK60ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 60 UNITS

Operator Interface 2711P-T15C4D1 PV PLUS 1500, TOUCH, ENET, DC PS, STD MEM

Support 9352-WGG200S SUPT RENEWAL CONTRACT FOR 9352WGG200

Support 9330-GC100S SUPT RENEWAL CONTRACT FOR 9330GC100

ControlNet Products 1786-RG6F CONTROLNET RG6 QUAD SHIELD HIGH FLEX COAX CABLE

RSI Software Products 9301-2SE235ESU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGS200UR UPGRADE: OUT-SUPT: RSSERVER GE 90 16 TO 32 BIT

Motion Control MPL-A310F-HJ24AA MOTOR,SERVO,1.58NM,3000RPM,ENCR,230V,BRK,4.1KG