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自動(dòng)化和數(shù)字化網(wǎng)絡(luò)已是坊間無(wú)所不在的流行語(yǔ)。言過(guò)其實(shí)嗎？或許您需要認(rèn)真聽(tīng)聽(tīng)，因?yàn)槟赡芤焉硖幬磥?lái)發(fā)展的浪潮之中，或許在不遠(yuǎn)的未來(lái)，您將搭上這波發(fā)展的快車？如何駕馭呢？
位于德國(guó)明斯特的Trimatec公司專注于加工生產(chǎn)，他們以智能自動(dòng)化解決方案回答了這個(gè)問(wèn)題。他們采用海德漢“智聯(lián)制造”軟件包中的海德漢DNC接口使生產(chǎn)實(shí)現(xiàn)全自動(dòng)化，甚至將最小批量?jī)H單件的生產(chǎn)自動(dòng)化。Fastems聯(lián)手海德漢幫助Trimatec公司圓夢(mèng)智能自動(dòng)化生產(chǎn)解決方案。
“我們將20多年積累的銑削專業(yè)技術(shù)全部用在該自動(dòng)化系統(tǒng)和機(jī)器人中。”Trimatec公司的銷售經(jīng)理Carlos Beja說(shuō)
機(jī)器人的工作范圍可達(dá)升降式工件庫(kù)系統(tǒng)、臺(tái)鉗架、臺(tái)鉗位、定心位和緩存位
最小批量?jī)H單件的六面銑削全自動(dòng)解決方案，這是Trmatec公司著眼未來(lái)的生產(chǎn)工藝。持續(xù)的積累和不斷豐富的實(shí)際經(jīng)驗(yàn)以及專業(yè)的自動(dòng)化公司Fastems的支持，位于德國(guó)明斯特并擁有豐富經(jīng)驗(yàn)的加工企業(yè)正在將理想變?yōu)楝F(xiàn)實(shí)：配新版海德漢TNC 640數(shù)控系統(tǒng)的兩臺(tái)DMC 60 H加工中心用機(jī)器人從升降式工件庫(kù)為機(jī)床裝件，機(jī)器人甚至能夾持毛坯件和半成品件。
Trimatec公司的生產(chǎn)經(jīng)理Oliver Schning簡(jiǎn)要介紹公司自動(dòng)化解決方案的理念時(shí)說(shuō)：“我們希望的生產(chǎn)環(huán)境是無(wú)需人工操作，例如為六面加工而手動(dòng)轉(zhuǎn)動(dòng)工件”。Trimatec公司的銷售經(jīng)理Carlos Beja補(bǔ)充說(shuō)：“現(xiàn)在能在夜間加工大量不同的任務(wù)，最小批量?jī)H為單件，同時(shí)我們的員工無(wú)需換班，工作時(shí)間更靈活且人性化?！边@是一個(gè)全新的生產(chǎn)世界！Trimatec是如何將夢(mèng)想實(shí)現(xiàn)的呢？
機(jī)器人不是自動(dòng)化的起點(diǎn)

”我們的自動(dòng)化系統(tǒng)不是兩、三年前才建立的，實(shí)際上這只是我們開(kāi)始落實(shí)的時(shí)間。我們很早就開(kāi)始著眼于自動(dòng)化技術(shù)”，Carlos Beja在介紹漫長(zhǎng)的發(fā)展過(guò)程時(shí)說(shuō)。
“機(jī)器人不是自動(dòng)化的起點(diǎn)，實(shí)際上機(jī)器人代表了自動(dòng)化的結(jié)果。萬(wàn)事俱備，只欠東風(fēng)時(shí)我們才開(kāi)始使用機(jī)器人。” Carlos Beja在總結(jié)Trimatec公司于自動(dòng)化項(xiàng)目中收獲的經(jīng)驗(yàn)時(shí)說(shuō)。
Trimatec公司的主要準(zhǔn)備工作是完全掌握生產(chǎn)工藝。Carlos Beja介紹他們長(zhǎng)期學(xué)習(xí)的過(guò)程時(shí)說(shuō)：“開(kāi)始考慮自動(dòng)化系統(tǒng)前，必須確保所有程序都能在正常手動(dòng)操作下平穩(wěn)地運(yùn)行，熟悉刀具和刀具監(jiān)測(cè)技術(shù)、掌握夾刀功能、受控地清潔工件和托盤等”。
Trimatec公司的自動(dòng)化系統(tǒng)是如何進(jìn)行工作的呢？站在該系統(tǒng)前時(shí)，看到的是龐大的升降式工件庫(kù)，該工件庫(kù)有可容納374件工件的17個(gè)抽屜。工件抽屜本身又分為多個(gè)區(qū)，用于110 mm x 120 mm到250 mm x 280 mm大小不等的多種多樣的工件，最大工件高度達(dá)80 mm。升降式工件庫(kù)的左側(cè)是控制整個(gè)系統(tǒng)的主機(jī)。機(jī)器人位于該升降式工件庫(kù)后方的中央。除工件庫(kù)升降系統(tǒng)外，在機(jī)器人周圍還有兩臺(tái)DMC 60 H加工中心、夾緊工件的臺(tái)鉗位、臺(tái)鉗架位、定心位、翻轉(zhuǎn)位和兩個(gè)工件預(yù)夾緊的緩存位，所有這些設(shè)備都在機(jī)器人的工作范圍內(nèi)，機(jī)器人可以自主地工作。
 

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