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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對(duì)粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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Distributed I/O 1734-AENT 24V DC ETHERNET ADAPTER

Application-specific products 1803-EEM03E12 EEM,24 ANALOG, 4 TO 20 MA, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G15 PV1000 GRAYSCALE TOUCH, CNET & RS232 PRINT

Support 9301-2SE3500S SUPT RENEWAL CONTRACT FOR 93012SE3500

Support 9381-PEDREPENR SUPT REINSTATEMENT CONTRACT FOR 9381PEDREPEN

DeviceNet Products 1790D-T4R0 DNET LDX, 4 INPUT RTD BSE, TERM BLOCK

RSI Software Products 9301-2SE330KOU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-PBNT30ENE RSBATCH NT FOR PROCESSLOGIX 30 UNITS

Motion Control MPL-B660F-MJ24AA MOTOR,SERVO,48.0NM,3000RPM,MULTI,460V,BRK

Miscellaneous 1771-CG 1771 I/O CHASSIS CABLE FOR 1774-P1, 1778-P2

GQSL21100C2P QUICKSTART KIT 12.1" TFT GE LABEL

IC646NSL010 CIMPLICITY SQL - 10 Client License

MTR-5T57-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-2318 STXi output module 8 points, Negative Logic, 24VDC/ 0.5A

20BC085A3AYNACC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC104AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A6P8N113 PowerFlex 4 1.5 kW (2 Hp) AC Drive

TSXMCPC512K Quantum Unity V2 PCMCIA存儲(chǔ)擴(kuò)展卡，程序存儲(chǔ)512K（Flash），數(shù)據(jù)存儲(chǔ)512K（RAM)

284-MTRS22-M8 ArmorConnect Shielded Motor Cable

C200HW-DRM21-V1 COMPOBUS/D主站單元

1492-RCDA4C63S Residual Current Device 63 A

總線模塊 6ES7195-7HA00-0XA0 PS 總線模塊

變送器 3RS11 42-1GD80

1497-K-CXSX-0-N Control Circuit Transber

1606-XLE240F-3 480VAC Input 48VDC Out 5A Power Supply

1763-L16DWD MicroLogix 1100 16 Point Controller

188-K3D250-N Miniature Circuit Breaker 25 A

194L-HE4A-827 IEC Control And Load Sw Actuator Type A

2090-CPBM7DF-08AA40 MP-Series 40m Power and Brake Cable

2090-XXNPMF-14S60 Kinetix Drives 60m Standard Cable

BC647TRT700 CIMPLICITY HMI Server 700 I/O Runtime System with Proficy GlobalCare

GC647PSF000 Global Care for Proficy Process Systems 5000+ I/O with iFIX

IC200NAL110 10 point PLC, (6) 12VDC in, (4) Relay Out, (1) Analog Input (0-10VDC, 8 bit), 12VDC Power Supply

IC646PMESCH Proficy Change management Scheduler

IC647NAC002 CIMPLICITY Alarm Cast Advanced Version

IC687BEM731CA Single Slot GENIUS Bus Controller 1 Channel for Series 90-70 or RX7i. Conbal Coated.

IC697VAL348 Discontinued, future replacement is Embedded VME-6500. Contact GE IP Embedded for details.

IC800SSI420RD2 7.2 amp 480 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-BSN BACKUP SCANNER MODULE

Industrial Computers 6181P-15NS2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH TFT

Application-specific products 9358-PBEPB10ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 10 UNITS

Operator Interface 2711-K5A15L3 PV550 MONOCHROME KEY, CNET & RS232 PRINT

Support 6171-PCSES SUPT RENEWAL CONTRACT FOR 6171PCSE

Support 9393-RSTLX5KR SUPT REINSTATEMENT CONTRACT FOR 9393RSTLX5K, PLX5K

ControlNet Products 2711P-K10C15B1 PV PLUS 1000, KEYPAD, CNET, AC PS, STD MEM

RSI Software Products 9301-2SE2500U4 UPGRADE: IN-SUPT: RSVIEW32 WORKS 150 TO 100K

RSI Software Products 9358-BEPB60U2R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 10 TO60

Motion Control MPL-A4540F-MJ24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S20 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,20M

GABI31200C2P/SE QUICKPANEL 10.5" TFT W/SE GE LABEL

IC641SWC301 LM 90-30/20/Micro Software, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI104RS1 4.3A, 115/230V, S2K Servo Controller for MTR Series Motors

PROFICY-SW Proficy Software Billing Only

20BB028A0AYNBNC0 PowerFlex 700 AC Drive 28 A at 10 Hp 20B

20DE011A0EYNANANE PowerFlex 700S AC Drive 20D

2198-5700-CLAMPSPACER Kinetix 5700 Cable Clamp Spacer