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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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PLC-5/1771 System 1771-CP1 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

Distributed I/O 1797-TB3S 3-WIRE EX TERMINAL BASE - SPRING CLAMP

Operator Interface 2711P-B6C20D PV PLUS 600 COLOR, KEY/TOUCH, ETHERNET, DC PS

Support 9323-PA1IR SUPT REINSTATEMENT CONTRACT FOR 9323PA1I

Support 9358-HSTS2500S SUPT RENEWAL CONTRACT FOR 9358HSTS2500

Support F1772-LXPSERB FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7FRE RSLOGIX 5000 STD. TO PRO UPGRADE, FRENCH

RSI Software Products 9305-RSVADDCESE RSVIEW32 ACTIVE DISPLAY DEDICATED CLIENT (SPANISH)

RSI Software Products 9358-RTI03E RTI DATA COLLECTOR (3 CONFIGURATION)

Motion Control 2092-DA4 DRIVE, 10.7A/24.8A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0143-B075#7008 A12/3000 Servo Motor, 64K Serial Encoder

IC200UDD110 28 point; (16) 24VDC In, (12) 24VDC Out (6) 1.0 A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BUU014 VT100 Upgrade for Datapanel K

MTR-1454-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

ZA06B-0114-B503 B0.4/5000is servo motor with 24 VDC brake and 64k serial encoder

20BD3P4A3AYNACD0 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B032 PowerFlex 520 7.5kW (10Hp) Power Module

372ESS47001 Quantum CONCEPT EFB 升級(jí)軟件

FRN 7.5E1S-4C 13 KVA 18 A 7.5KW 3相AC380V/50Hz/60Hz

E50S8-2500-6-L5

1492-SPM3C400-N MCB Supplementary Protector 40 A

軟啟動(dòng)器 3RW40461BB05

模擬量輸入信號(hào)板 6ES7 231-4HA30-0XB0 SB 1231 AI 1 x 12 位

150-SC2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-VHSC24 POINT I/O Very High Speed Counter Module

1783-SFP1GSX 1000SX SFP Fiber Transceiver

193-ESM-VIG-30A-T E300/E200 30 Amp Sensing Module

20-750-I2B-E510F500 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA20 MP-Series 20m Servo Power Cable

2099-K7KCK-1 CONNECTOR KIT FOR KINETIX 7000

GA647IFESGDV00075 GCA iFIX Optn: ESig & ERec 75 I/O Dev

GP-2102NT/OBGSB GagePort Digital NT 2-port b (Owens Brockway OEM) - Sales BOM.

IC5007TAX0130 PanelPC 17 inch Standard Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTCC1000KM Calculation Collector for Historian - Standard Server 1,000,000 Points (M4 Key)

IC647STA001 Scheduler Time & Attendance Adapter

IC693MDL742RR 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused

IC756LDV000E-98 DV Development - Inb/Linux RedHat Op Sys, English, Version 9.8

Pico Controllers 1760-IB12XOB4IF 12 DC IN 4 TRANS OUT AI

PLC-5/1771 System 1771-OBD 10/60V DC OUTPUT MODULE, 16 OUTPUTS

Distributed I/O 1791P-8B8P PROFIBUS 24VDC CBLK I/O,8 IN SINK 8 SRCE OUT,BASE

Communications 6001-RIO 1784-KTS/KTX/KTXD RIO SCAN DRIVER DEVMPT TOOLKIT

Operator Interface 2706-PDHPM DH+ COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB025AENE

Support 9515-RSNHS500S SUPT RENEWAL CONTRACT FOR 9515RSNHS500ENE

EtherNet/IP Products 2711P-K7C4D2 PV PLUS 700, KEYPAD, ENET, DC PS, EXT MEM

RSI Software Products 9301-2SE340ITU5R RSVIEW32 RUNTIME 5K-32K OUT-SUPT (IT)

RSI Software Products 9356-PRO2350U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.5000 TAG

Motion Control 1326AB-B740E-M2L MOTOR,SERVO,460V,50.0NM,3400RPM,MULTI,IP67

4261A-4 7 SEG PANEL DISP. 4 DIGITS. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. DUST SEAL

HMI-KPN-401 QuickPanel Keypad for 7.4" QPGCxxx0000

IC693CPU364 CPU 364 Module (240K Bytes configurable user memory), Embedded Ethernet

SPS-50W-2 24 VDC PS, 2.1A, 85-265 VAC INPUT

TRM-POSN-06 Screw terminal breakout board with 6 foot cable (mates with any 15-pin female D-shell connector)

20BD014A0NYNACC1 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BD1K4AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B017N103 PowerFlex 400- 3.7 kW (5 HP) AC Drive