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AF060-005-S2-P2現(xiàn)貨 in stock! 歡迎來電咨詢~??！

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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IC646NSL025 CIMPLICITY SQL - 25 Client License

MTR-5T66-H-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-2324 STXi output module 4 points, Positive Logic, 24VDC/ 0.5A

20BC085A3AYNACC1 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC104JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A8P0N104 PowerFlex 4- 1.5 kW (2 HP) AC Drive

TSXMCPC512K Quantum Unity V2 PCMCIA存儲擴展卡，程序存儲512K（Flash），數(shù)據(jù)存儲512K（RAM)

284-MTRS22-M8 ArmorConnect Shielded Motor Cable

C200HW-DRM21-V1 COMPOBUS/D主站單元

1492-RCDA4C63S Residual Current Device 63 A

總線模塊 6ES7195-7HA00-0XA0 PS 總線模塊

變送器 3RS11 42-1GD80

1497-K-CXSX-0-N Control Circuit Transber

1606-XLE240F-3 480VAC Input 48VDC Out 5A Power Supply

1763-L16DWD MicroLogix 1100 16 Point Controller

188-K3D250-N Miniature Circuit Breaker 25 A

194L-HE4A-827 IEC Control And Load Sw Actuator Type A

2090-CPBM7DF-08AA40 MP-Series 40m Power and Brake Cable

2090-XXNPMF-14S60 Kinetix Drives 60m Standard Cable

BC647TRT700 CIMPLICITY HMI Server 700 I/O Runtime System with Proficy GlobalCare

GC647PSF000 Global Care for Proficy Process Systems 5000+ I/O with iFIX

IC200NAL110 10 point PLC, (6) 12VDC in, (4) Relay Out, (1) Analog Input (0-10VDC, 8 bit), 12VDC Power Supply

IC646PMESCH Proficy Change management Scheduler

IC647NAC002 CIMPLICITY Alarm Cast Advanced Version

IC687BEM731CA Single Slot GENIUS Bus Controller 1 Channel for Series 90-70 or RX7i. Conbal Coated.

IC697VAL348 Discontinued, future replacement is Embedded VME-6500. Contact GE IP Embedded for details.

IC800SSI420RD2 7.2 amp 480 VAC Devicenet S2K servo controller for MTR series motors

SLC/1746 System 1747-BSN BACKUP SCANNER MODULE

Industrial Computers 6181P-15NS2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH TFT

Application-specific products 9358-PBEPB10ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 10 UNITS

Operator Interface 2711-K5A15L3 PV550 MONOCHROME KEY, CNET & RS232 PRINT

Support 6171-PCSES SUPT RENEWAL CONTRACT FOR 6171PCSE

Support 9393-RSTLX5KR SUPT REINSTATEMENT CONTRACT FOR 9393RSTLX5K, PLX5K

ControlNet Products 2711P-K10C15B1 PV PLUS 1000, KEYPAD, CNET, AC PS, STD MEM

RSI Software Products 9301-2SE2500U4 UPGRADE: IN-SUPT: RSVIEW32 WORKS 150 TO 100K

RSI Software Products 9358-BEPB60U2R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 10 TO60

Motion Control MPL-A4540F-MJ24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S20 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,20M

GABI31200C2P/SE QUICKPANEL 10.5" TFT W/SE GE LABEL

IC641SWC301 LM 90-30/20/Micro Software, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI104RS1 4.3A, 115/230V, S2K Servo Controller for MTR Series Motors

PROFICY-SW Proficy Software Billing Only

20BB028A0AYNBNC0 PowerFlex 700 AC Drive 28 A at 10 Hp 20B

20DE011A0EYNANANE PowerFlex 700S AC Drive 20D

2198-5700-CLAMPSPACER Kinetix 5700 Cable Clamp Spacer

2711P-K12C4D9 PanelView Plus Terminal

280-PWRM35D-M12 ArmorStart Three-Phase Power Media

CPM2A-40CDT-D 40點主機 DC24V 24點入16點晶體管輸出 自帶RS232C口

1492-MS5X9H21-30 Connection Products

1495-N72 1 in. Hub

行程開關(guān) 3SE53120SH11

運行版軟件 6AV2105-0RA14-0AA0 SIMATIC WinCC Runtime 專業(yè)版 153600 PowerTags ASIA V14

1585J-M4UBJM-2 RJ45 Ethernet Media

1756-OW16IK ControlLogix 16 Point Digital Output Rel

188-K1C200 Miniature Circuit Breaker 20 A

194E-KA20E-P11 194E Load switch

2090-CFBM7DF-CEAF01 1 m Length SpeedTec Flexible Cable

2090-UXNBMP-18S01 MP-Series 1 m Length Brake Cable

BC646SPD365M Solution Provider Batch Key (M4)

GC647IFCLNTSRO050 GCC iFIX iClientTS Read Only 100 PK Runtime Version

IC200ALG327 Analog output 13 bit voltage 12 channel

IC646MBS001 Machine Edition Standard Development Suite

IC647IFPRDVUNLMTK iFIX Profsnl SCADA Unlimited Development (M1 Kit Part)

IC660SLD020 Red Safety Label Kit for IC660BBD020 Genius Blocks

IC697CGR935RR Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, I M fixed u ser memory, Floating pt.

IC800CBL061 Power cable for A6/3000 motor. 14 meters

ControlLogix/1756 System 1756-M24 LOGIX5555 3.5MBYTE NONVOLATILE MEMORY

Industrial Computers 6182H-7KRH15B VVCE 700, KEYPAD, STD MEM, CNET, AC

Process Control 9358-PBANT30ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 30 UNITS

Operator Interface 2711P-T15C15B2 PV PLUS 1500, TOUCH, CNET, AC PS, EXT MEM

Support 9352-WGE200R SUPT REINSTATEMENT CONTRACT FOR 9352WGE200

Support 9325-WL5140R SUPT REINSTATEMENT CONTRACT FOR 9325WL5140

ControlNet Products 1786-BNCJ CONTROLNET BNC COAXIAL CONNECTOR

RSI Software Products 9301-2SE235DEU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (DE)

RSI Software Products 9352-WABGWU1 UPGRADE: IN-SUPT: WINLINX TO WINLINX GATEWAY

RSI Software Products 9399-WVRTUG WINTELLIGENT VIEW RUNTIME USER GUIDE

Motion Control 2090-DANBT-18S02 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 02M

BC646SPH365 Solution Provider Annual License w/Additional HMI Suite

IC300TRM012 Spring-clamp style I/O plug, 12-terminal

IC800APK130 130 Amp Alpha Series Amplifier Package

MTR-3T69-G-R-0-M-0RR Servo Motor Metric

20AD011C3AYNANC0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC056A0EYNANANE PowerFlex 700S AC Drive 56 A 30 kW 20D

20G1ANC456JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B032N104 PowerFlex 527 7.5kW (10Hp) AC Drive

280-MTR22-M3 ArmorStart 90 Degree M22 Motor Cordset

FX1N-60MR-001 主機36點入/24點出?繼電器輸出?

1492-LSG2 IEC Sensor Blck 5.1x68x38.5mm Spr Clp