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JANCD-ESR03B

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HAIMER Safe-Lock 翰默確保了刃具的安全夾持。刀柄中的特殊的定位鍵和立銑刀柄部的螺旋槽實(shí)現(xiàn)了完美的配合，由此產(chǎn)生了摩擦夾持力和一套有效的鎖緊系統(tǒng)。該系統(tǒng)可以有效的防止立銑刀從刀柄中被拔出，而且通過(guò)提高轉(zhuǎn)速實(shí)現(xiàn)效率提升并且提高刃具壽命。

但是，Safe-Lock安全鎖防掉刀系統(tǒng)已經(jīng)成為立銑刀夾持領(lǐng)域的一個(gè)事實(shí)上的標(biāo)準(zhǔn)。在Safe-Lock安全鎖防掉刀系統(tǒng)面世的十年中，這種刀具夾持方式已經(jīng)被反復(fù)驗(yàn)證，是一種比傳統(tǒng)的強(qiáng)力型銑削刀柄和側(cè)固式刀柄優(yōu)秀的立銑刀的夾持方式。一大批安全鎖系統(tǒng)的專利合作伙伴也證實(shí)這個(gè)系統(tǒng)的優(yōu)越性，他們中有許多刃具和刀柄制造領(lǐng)域的全球領(lǐng)軍者，例如：Walter, Widia, Sandvik Coromant, Seco Tools, Sumitomo,Kennabl, Helical, Emuge Franken, Data Flute, Niagara, OSG 和 Mapal。在2017年中，Iscar 和Ingersoll也決定提供帶安全鎖結(jié)構(gòu)的刃具。在過(guò)去的幾年中，帶Safe-Lock安全鎖系統(tǒng)的熱縮式、筒夾式和液壓式刀柄的產(chǎn)品范圍更大了。除了Kennabl正在提供帶Safe-Lock安全鎖系統(tǒng)的液壓式刀柄以外， Mapal已經(jīng)在推廣他們的帶Safe-Lock安全鎖系統(tǒng)的液壓式刀柄。

Andreas Haimer, HAIMER GmbH翰默集團(tuán)總經(jīng)理解釋道: “我們?yōu)镾afe-Lock安全鎖防掉刀系統(tǒng)在重載和粗加工銑削領(lǐng)域建立的新標(biāo)準(zhǔn)而自豪，而且該系統(tǒng)在其它銑削領(lǐng)域也越來(lái)越重要，例如：擺線銑削。我們也為我們的新的專利合作伙伴而高興，他們協(xié)助我們擴(kuò)大了Safe-Lock安全鎖產(chǎn)品的范圍，惠及了更多的最終用戶。

在航空航天行業(yè)的成功

Safe-Lock安全鎖系統(tǒng)是應(yīng)重載銑削加工的需求而出現(xiàn)的，這是航空航天和能源行業(yè)每天要面對(duì)的挑戰(zhàn)。各種創(chuàng)新的材料，例如：各種鈦合金，他們不僅質(zhì)量輕，而且非常強(qiáng)韌，耐腐蝕且難切削。這些新材料不僅影響機(jī)床的設(shè)計(jì)和切削加工工藝，而且挑戰(zhàn)著切削加工時(shí)使用的刃具和刀柄。

很多零件是由一塊實(shí)心的毛坯材料加工而成的，在銑削過(guò)程中高達(dá)90%的材料被去除了。為了在確保經(jīng)濟(jì)性和高品質(zhì)的前提下提高材料去除率，必須優(yōu)化現(xiàn)有的加工工藝，因而低轉(zhuǎn)速、大扭矩和大進(jìn)給的高效切削方案被選中了，但是在高效切削加工中立銑刀受到了更大的拔出力。在很高的切削阻力和極高的進(jìn)給率的共同作用下，立銑刀在刀柄中的蠕動(dòng)產(chǎn)生了，最終導(dǎo)致立銑刀被從刀柄中拔出的風(fēng)險(xiǎn)增加了。對(duì)高精度的刀柄的影響尤其大，例如：熱縮式、液壓式和強(qiáng)力銑削式刀柄。

結(jié)果是Safe-Lock安全鎖系統(tǒng)在航空航天行業(yè)獲得了廣泛的應(yīng)用。Alexander Steurer, 來(lái)自慕尼黑MTU航空發(fā)動(dòng)機(jī)公司的資深數(shù)控程序經(jīng)理如此解釋該公司采用翰默產(chǎn)品的決定：“通過(guò)使用翰默公司的安全鎖和熱縮技術(shù)，即使我們?cè)阢娤鳂O具挑戰(zhàn)性的高溫合金時(shí)，也能夠確保工藝安全性。在加工框架結(jié)構(gòu)件和殼體時(shí)，這是在保證工藝安全性的同時(shí)獲得較高的自動(dòng)化的前提條件。”

安全鎖系統(tǒng)結(jié)合了防拔出保護(hù)和最高的同心度，因此在金屬切削加工中減少了振動(dòng)，獲得平穩(wěn)的加工。通過(guò)提高切削深度和走刀量，材料去除率獲得顯著的提高。得益于翰默熱縮刀柄的跳動(dòng)精度的提高，刀具壽命最高可以提升50%。

對(duì)稱的安全鎖設(shè)計(jì)確保3μm 的跳動(dòng)精度、最佳的動(dòng)平衡精度和簡(jiǎn)單的進(jìn)行刀具長(zhǎng)度預(yù)調(diào)的可能性，這三個(gè)價(jià)值巨大的優(yōu)勢(shì)是MTU使用翰默的系統(tǒng)替代原先使用的Whistle Notch 斜側(cè)固或者Weldon側(cè)固刀柄系統(tǒng)的原因。原先的這些系統(tǒng)也能夠防止刀具被從刀柄中拔出，但是這兩種系統(tǒng)都是不對(duì)稱的設(shè)計(jì)，從而導(dǎo)致較差的徑向跳動(dòng)和動(dòng)平衡精度。
 

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Operator Interface 2711-NM14 4 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

Support 9304-WVD128R SUPT REINSTATEMENT CONTRACT FOR 9304WVD128

Support 9324-RLD250DEE RSLOGIX 5000 LITE EDITION GERMAN

DeviceNet Products 2711-B5A10L2 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335KOU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9371-EDESI1U4 UPGRADE: IN-SUPT: RSWIRE DET IEC STD TO DES IEC

Motion Control MPG-B010-091S22 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,SINGL,460V

Silver Series 2711-K14C8 PV1400 COLOR KEY, DH+ & RS232 PRINT

HE693STG884 8-ch. +/-25mV, +/-50mV, +/-100mV with 16-bit resolution + weighing func.

IC670CHS004 TC Cold Junction Compensation Base

QPI-PBS-201 MODULE PROFIBUS DP SLAVE W/O MEMORY RETENTION

ST-7118 STXi Potential Distribution module module, 24VDC, 8 points, 10A

20BC260A3AYNACC0 PowerFlex 700 AC Drive 20B

20F1ANC260JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B024N104 PowerFlex 40- 5.5 kW (7.5 HP) AC Drive

140DAO84010 Quantum 開(kāi)關(guān)量AC輸出,16點(diǎn),24-115VAC,隔離,4A/點(diǎn)

284D-FVD6P0D-25-CR-EMI DeviceNet Variable Frequency Drive

E3F3-T31 5m 對(duì)射式，明通，PNP晶體管輸出100 mA，電源：10-30VDC 直徑18mm

1492-SPM1B040 MCB Supplementary Protector 4 A

6ED1052-1FB00-0BA5 "LOGO!230RC 8DI/4DO,230V,10A 繼電器輸出"

6ES73317PF114AB2

1497B-A9-M14-0-N 500VA 240x480-120x240V 60Hz CPT

1606-XLS960F-3 380 to 480VAC In 48 to 54VDC Out 960W PS

1769-IQ6XOW4 CMPLX 10 Pt 24VDC D/I Relay D/O Module

190-HM4 Circuit-Breaker Accessory

194R-J30-1753 194R Disconnect Switch

2090-CPBM7DF-14AA30 MP-Series 30m Standard Cable

2090-XXNPMP-8S30 MP-Series 30 m Length Power Cable

CBL-3C-RD-10 Resolver cable for MTR-3S or MTR-3N series servo motors. 10 feet

GF-0800-1 Connecting FlashCable to Generic Torque (bare-ended cable).

IC200TBX540 Tool box, Micro 40, QuickPanel color touch screen and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC646TBSPMSW001 Smart Process Monitoring SPC+ Web Client

IC647NTS050 CIMPLICITY HMI Terminal Services 50 User Pack

IC693ALG220LT Analog Input, Voltage/Current, 4 Channels (LT)

IC752CGE101 SNP 485 cable for DataPanel 30/50

IC800VMM02LBKSE25 200 W VersaMotion servo motor with 24 VDC holding brake (0.64 Nm)

SLC/1746 System 1746-NO8V 8 CHANNEL ANALOG VOLTAGE OUTPUT FOR SLC 500

Industrial Computers 6189V-DIMM512 DIMM MEMORY 512MB

Application-specific products 1403-DMB DISPLAY UNIT FOR POWERMONITOR

Operator Interface 2711-K6C15 PV600 COLOR KEY, CNET & RS232 PRINT

Support 9301-2SE2500DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2500DE

Support 9323-P1003ENS SUPT RENEWAL CONTRACT FOR 9323P1003EN

DeviceNet Products 1734-OW4 24V DC COIL N.O. DPST 4 RELAY MODULE

RSI Software Products 9301-2SE3103DEE RSVIEW32 RUNTIME 150 WITH RSLINX (GERMAN)

RSI Software Products 9358-BPC03ENE RSBIZWARE BATCH PC-BASED PHASES 03 UNITS