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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對(duì)粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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IC646NRP000 Recipes

IC647MBEM MBE:Modicon Modbus Ethernet 7X

IC670TBM002 Aux. Terminal Strip, Qty. 2, Box Style

IC697MDL671RR Interrupt Input Module, 14 points

IC800SLR002 External regeneration resistor rated 100 ohm 225 Watt SL series and S2K series

ControlLogix/1756 System 1756-BATA REPLACEMENT BATTERY ASSEMBLY FOR 1756-BATM

Industrial Computers 6182H-15BRH15B VVCE 1500, KEY/TOUCH, STD MEM, CNET, AC

Process Control 1757-DNBEXP10 DEVICENET MODULE EXPANSION, 5-10 MAX

Operator Interface 2711P-ST6BM PV PLUS 600 GRAYSCALE, KEY/TOUCH STARTER KIT

Support 9326-AD10USS SUPT RENEWAL CONTRACT FOR 9326AD10USENE

Support 9371-EDES1R SUPT REINSTATEMENT CONTRACT FOR 9371EDES1

ControlNet Products 1734-TBSQ10 10 MODULES BASES W/ REMOVABLE IEC SPRING TERMINALS

RSI Software Products 9301-2SE240ITU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60U3 UPGRADE: IN-SUPT: RSBIZWARE BATCH 30 TO 60

Motion Control MPL-A430P-SJ24AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFM-S01 CABLE,ULTRA, DRIVE CN2 TO N/C,1M

CBL-1C-ET-10 Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, 10 Ft.

IC630CCM310RR I/O Link Local Module

IC800SLCEZ100 Encoder Cable, 30-750 W SL Servo Motor, 10 Meters

OC647IFRCPM iFIX Optn: Recipe (M4 Part)

20AD5P0A0AYYNNG0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD022A0NYNANBBE PowerFlex 700S AC Drive 20D

20P41AB218RA0NNN PowerFlex DC Drive 230V AC 60 HP

2711-NV7T PanelView Accessory

280-PWRM24B-M05 ArmorStart Three-Phase Power Media

CJ1W-SRM21 NEW CJ1用，主站單元

1492-MCBA170 70 A UL489 Miniature Circuit Breaker

1494V-DJ622 NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44566BC44

工程組態(tài)編程軟件 6AV2103-2AD04-0BD5 SIMATIC WinCC 專業(yè)版 Powerpack WinCC Advanced -> WinCC 專業(yè)版 512 PowerTags V14

1585D-M4UBJM-35 Micro D-Code, QD Style Ethernet Media

1756-L71S Logix 5571S Automation Controller 2/1M

1799-AUXCON Distributed I/O Power Connector

194E-FA16-P11 194E Load switch

2090-CFBM6DF-CBAA12 TL-Series 12m Feedback Cable

2090-SCNP3-0 Kinetix 3-3m Fiber Optic Cable

BC646MPHSBA Logic Developer PDA Site License BASE

GC647AES001 GC PA Efficiency Server

HMI-CAB-C94 CABLE SQUARE D SYMAX MODEL 100 AND GREATER

IC641SWP800 SLconfig Software for SL Series Servo Amplifiers Configuration

IC647IFGLBLDPNSRVRM iFIX WebSpace Dependent Server

IC660EBD120 Electronic Assembly for IC660BBD120

IC697ACC624 230VAC fan tray for the Series 90 70 or RX7i short racks.

IC756WRE499E-26 DV Runtime Win 100+ Per User Eng v2.6

FlexLogix System 1794-IE4XOE2 ANALOG COMBO MODULE, 12 BIT, 4 INPUT/2 OUTPUT

PLC-5/1771 System D6200-6.4.11JP PLC5 PROGRAMMING SW INSTR. SET REFERENCE(JAPANESE)

Process Control 1757-PLXSU100 PLX SERVER 50 TO 100 POINT EXPANSION

Operator Interface 2711P-T10C4B2 PV PLUS 1000, TOUCH, ENET, AC PS, EXT MEM

Support 6001-A1CR SUPT REINSTATEMENT CONTRACT FOR 6001A1C

Support 2707-NPS SUPT RENEWAL CONTRACT FOR 2707NP

Support F1785-L46BSERC FIRMWARE UPGRADE FOR 1785-L46B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303PTE RSVIEW32 WORKS 1500 WITH RSLINX (PORTUGUESE)

RSI Software Products 9701-VWSS000FRU1 RSVIEW SE 25 TO UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-RSBACLUG RSBATCH ACTIVEX CONTROLS LIBRARY USER'S GUIDE

Motion Control 1394C-SJT05-T MODULE,SYSTEM,5KW,IMCS TURBO,NO RIO,NO AXIS LINK