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在過去的兩年多中，雷諾集團(tuán)訂購了45臺(tái)勇克磨床，其中絕大多數(shù)都在法國(guó)投產(chǎn)，用于雷諾集團(tuán) 最前沿技術(shù)的項(xiàng)目中，如混動(dòng)車項(xiàng)目（Locobox）或樣機(jī)生產(chǎn)項(xiàng)目。雷諾視勇克為其實(shí)現(xiàn)更高更強(qiáng)發(fā)展道路上的重要伙伴。本次項(xiàng)目的成功將雙方的友好合作升華至更高的境界。
當(dāng)今全球熱議汽車驅(qū)動(dòng)方式的轉(zhuǎn)變，而新能源車銷量增長(zhǎng)迅猛。在此背景下，混動(dòng)車項(xiàng)目，即Locobox，對(duì)雷諾而言，其重要性與日俱增�；靹�(dòng)變速器是連接內(nèi)燃機(jī)和電驅(qū)動(dòng)系統(tǒng)的關(guān)鍵，并且，將來雷諾集團(tuán)多數(shù)車輛上都將搭載混動(dòng)變速器，因而其成為雷諾混動(dòng)車項(xiàng)目的重中之重。雷諾認(rèn)為，使用混動(dòng)變速器極大的提高了汽車驅(qū)動(dòng)效率，源于兩個(gè)驅(qū)動(dòng)系統(tǒng)得以同時(shí)運(yùn)作，且可運(yùn)用汽車再生制動(dòng)系統(tǒng)。



勇克 QUICKPOINT 磨床加工混動(dòng)變速箱傳動(dòng)軸
QUICKPOINT磨床是高性價(jià)比的保障。(圖片來源: 勇克)

雷諾克里昂工廠（近魯昂市）以及STA工廠（近里爾市）負(fù)責(zé)生產(chǎn)混動(dòng)變速器，也是勇克QUICKPOINT 3000 和 JUMAT 3000 圓磨床的所在地。QUICKPOINT 和 JUMAT 磨床在傳動(dòng)軸生產(chǎn)線上運(yùn)行，磨削混動(dòng)變速器項(xiàng)目的三種不同的工件，通過整線外部上下料系統(tǒng)經(jīng)由機(jī)床頂部上下料。
節(jié)拍緊湊，換型迅捷

雷諾對(duì)節(jié)拍和換型時(shí)間有嚴(yán)格的要求。磨削部技術(shù)主管 Olivier Gantier 先生評(píng)論道：“我們以極少的操作工實(shí)現(xiàn)高產(chǎn)量。一個(gè)工人需負(fù)責(zé)10臺(tái)機(jī)床。因此我們必須在盡短的時(shí)間內(nèi)完成換型。舉例來說，手動(dòng)換砂輪之類操作，我們根本不予考慮。”
勇克磨床在如此嚴(yán)苛的要求下依然表現(xiàn)出色。正如 Olivier Gantier 先生說道：“勇克磨床生產(chǎn)節(jié)拍緊湊，換型迅捷。它們產(chǎn)出的質(zhì)量和精度正是我們所要求的。不僅如此，它們兼具巨大的柔性化生產(chǎn)能力 – 我們可以用其生產(chǎn)三種不同的工件而無需換型。”質(zhì)量就是硬道理，雷諾信服勇克技術(shù)。此外，勇克在磨削領(lǐng)域半個(gè)多世紀(jì)的經(jīng)驗(yàn)學(xué)識(shí)，可靠的交付實(shí)力以及強(qiáng)勁的技術(shù)支持同樣是雷諾選擇勇克的加分項(xiàng)。
同一種語言，交流無障礙

作為全球化運(yùn)營(yíng)的集團(tuán)公司，勇克項(xiàng)目組使用當(dāng)?shù)卣Z言與客戶交流。對(duì) Olivier Gantier 先生而言，這是高效溝通的進(jìn)一步保障：“這點(diǎn)非常重要。雷諾集團(tuán)有自己的規(guī)范體系。使用本地語言聯(lián)系便于順暢交流�！�
雷諾集團(tuán)樣機(jī)生產(chǎn)項(xiàng)目

樣機(jī)生產(chǎn)項(xiàng)目由雷諾在法國(guó)的主要生產(chǎn)基地克里昂工廠執(zhí)行。此項(xiàng)目中，雷諾選擇了ZEMA NUMERIKA G 1500 Plus 和 JUCRANK 6S 10-10 組合方案。這兩臺(tái)機(jī)床為全球批量生產(chǎn)提供參考數(shù)據(jù)。加工數(shù)據(jù)也是雷諾集團(tuán)其它生產(chǎn)基地的工藝基礎(chǔ)。這意味著勇克機(jī)床為整個(gè)雷諾集團(tuán)的相關(guān)生產(chǎn)樹立了標(biāo)桿。ZEMA NUMERIKA 系列圓磨床使用剛玉砂輪，通過一次裝夾完成曲軸法蘭端和小頭端的磨削。JUCRANK 系列非圓磨床使用 CBN 砂輪，同樣僅需一次裝夾即可完成曲軸主軸頸和連桿軸頸的磨削。
 

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IC752CGE101 SNP 485 cable for DataPanel 30/50

IC800VMM02LBKSE25 200 W VersaMotion servo motor with 24 VDC holding brake (0.64 Nm)

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IC697MDL251 120 Vac Input (16 Points) Non-isolated

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Motion Control MPF-A430P-MJ22BA MOTOR,SERVO,FDGRADE,6.55NM,5000RPM,MULTI

2024-LV Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 10-30 VDC. NEMA 4

HE693THM665 6 channel thermocouple b module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 50Hz filtering.

IC670MDL930 Relay 2A 8 Pt. 6 Form A/2 Form C Isolated

QPJ-DVN-202 MODULE DEVICE NET SLAVE

STXPBS132 STXi Profibus with 24VDC source (Negative Logic) b, 32 points, expandable to 8 additional modules.

20BC3P5A0AYNACC0 PowerFlex 700 AC Drive 20B

20F1AND125AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B8P0H204 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140DDO35310 Quantum 開關(guān)量DC輸出,32點(diǎn),24VDC,4組隔離,0.5A/點(diǎn),

284E-FVD1P4Z-10-RR-3 EtherNet Variable Frequency Drive

E32-TC200 光纖檢測(cè)距離290mm對(duì)射型

1492-SPM1B150 MCB Supplementary Protector 15 A

直流電源 6EP1332-2BA00 120/230VAC 輸入，24VDC/3.8A 輸出

6ES72881ST400AA0

1497D-A13-M14-0-N Gen Purpose Transber

1606-XLSCAP24-6 XLS Buffer Module

1769-L30ERM CompactLogix 1 MB Motion Controller

190E-BND2-CC10X 6.3-10.0 A Economy Starter W/Ckt-Bkr

194R-J600-1753 Disconnect, fused, J-type, 600A

2090-CPBM7DF-14AF30 MP-Series 30m Continuous-Flex Cable

2090-XXNPTN-16S N-Series to TL-Series Transition Cable

CBL-3T-RD-30 Resolver cable for MTR-3T series servo motors. 30 feet

GF-1326R Connecting FlashCable to Starrett Calipers, Micrometers.

IC200UAR028-24 Qty of 24, 28 point PLC< (16) 120VAC In, (12) Relay Out (2 at 10 amp & 10 at 2 amp), 120V/240AC Power Supply. Battery (IC200ACC403) is requ ired for data retention. Battery not included.

IC646TDV999 Viewer Development System

IC647OMFC OMF:Omron Fins

IC693ALG390 Analog Output, Voltage, 2 Channels