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USADED-22YR22,

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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280D-F12Z-10C-CR-3 ArmorStart Direct Online Starter

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1492-NM36 TERM BLCK End Barrier

前連接器 6ES7392-1AM00-0AA0 40 針前連接器，螺釘型

變送器 3RS18001HP01

TIA 博途 WinCC 選件 6AV2107-0JA00-0BB0 SIMATIC WinCC Recipes for Runtime Advanced

1585J-M8PBJM-2 RJ45 Ethernet Media

1760-L18BWB-EX Pico 18 Point DC Controller

188-K2C500 Miniature Circuit Breaker 50 A

194L-E12-1753 12A 194L Load Switch

2090-CNSSPRS-AA01 Kinetix 6000M network cable

2090-XNSM-M Kinetix Safe Off Header Connector Kit

BC647MRC075 Logic PC and View Runtime 75 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRPLDV00900M iPower Option - Nwk 900 I/O Dev Globalcare Complete part

IC200DEM004CN Portable sales demo for VersaMax Micro Motion Module and versaMotion servo with 230VAc b and China standard power cord/plug.

IC646NDH000 Allen-Bradley Data Highway Plus

IC647IFUBSTSK iFIX iClientTS User Base Support (M1 Kit Part)

IC670MDL241RR 240VAC 16 pt., 2 Groups of 8

IC697MDL251 120 Vac Input (16 Points) Non-isolated

IC800SLCBZ100 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake.10 meters

ControlLogix/1756 System 1756-DMCF030 30 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH4D VVCE 1250, KEYPAD, EXT MEM, ENET, DC

Process Control 1757-PFBEXP100 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RR256 PVP/VVCE RAM SO-DIMM 256MB

Support 9357-CNETL3R SUPT REINSTATEMENT CONTRACT FOR 9357CNETL3

Support 9361-POWERTOOLSS SUPT RENEWAL CONTRACT FOR 9361POWERTOOLS

ControlNet Products 1734-OV2E 24V DC 2 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE2400ZHE RSVIEW32 WORKS 32K (CHINESE)

RSI Software Products 9323-1003ENE RSTUNE

Motion Control MPL-A420P-MK22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K15 CABLE,ULTRA, NON-FLEX,SKWD,R/A,15M

CBL-13-MP-10 Power Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors, 10 Ft.

IC600YR554RR 13" I/O Rack with High Capacity P/S, 24Vdc (8 Slots)

IC800SKCS030 Cable, PC to S2K Controller Serial Communications, 3 Meters

OC647IFGLBLCLN001M-51 iFIX WebSpace Client v5.1 - Additional Single User

20AD1P1A3AYYAEC0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANANK PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD1K1RA0NNN PowerFlex DC Drive 1162 A

2711-NF1 PanelView Accessory

280-PWRM22G-M14 ArmorConnect 3-PH Power Media drop cable

2 F940GOT-LWD-C 5.7寸黑白顯示 6090.-

1492-MCAA120 20 A UL489 Miniature Circuit Breaker

1494U-FC302R 1494U 30A Class R 250V Fuse Clip

軟啟動(dòng)器 3RW44542BC36

SIMATIC STEP 7 V14 6ES7822-1AA04-0XC2 "Transition Package" PowerPack & Upgrade SIMATIC STEP 7 V5.5 -> 專業(yè)版 V14/2010 Combo + SUS

1585D-M4UBDM-1 Micro D-Code, QD Style Ethernet Media

1756-IG16 ControlLogix 16 Pt 5VDC D/I Module

1797-CEC FlexEx Bus Connector

194E-E32-1753-6A 32 A 194E Load switch

2090-CFBM4DF-CEAA05 MP-Series 5 m Length Feedback Cable

2090-MCNPMP-6S20 MP-Series 20 m Length Power Cable

BC646MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete

GC646VPP700 Proficy GlobalCare Complete for VersaPro Professional Edition - Single User License

HMI-CAB-C105 QUICKPANEL PRINTER CABLE

IC641HBR301 Max-ON Standard Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRO001C iFIX iClient Read Only 1 PK Keyed (M1Component Part)

IC660EBA026 Electronic Assembly for IC660BBA026

IC695NKT001 RX3i Ethernet NIU Kit includes NIU (IC695NIU001) and Ethernet module (IC695ETM001). ENIU supports two serial ports and 20k of local logic. TheENIU must be installed in a IC695CHSxxx base.

IC756WRE049E-26 DV Runtime Win 25-49 Per User Eng v2.6

FlexLogix System 1794-IB10XOB6 10/6 24VDC COMBO

PLC-5/1771 System D1771-6.5.95 CONTROL COPROCESSOR USER MANUAL

Process Control 1757-PLXSIFF PLX HW TDC3000 DATA HIWAY QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15B2 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, EXT MEM