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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少?gòu)耐斜P上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對(duì)粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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IC646MPS001 Logic Developer - PLC Standard

MTR-1350-E-A-E-0 Stepping Motor Nema34, Parallel Wdg, Encoder

QPKCGDE0000 6 inch TFT QuickPanel with GE Fanuc label/ Ethernet/ Compact Flash/ 24 VDC/ UL/cUL & CE Approvals

20BC043A0AYNACC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11NC2P1JA0NNNNN PowerFlex 753 AC Packaged Drive

22-JBAC PowerFlex 40-40P-400 Conversion Kit

2711P-RGT6 PV Plus 600 Touch Antiglare Overlay

280S-PWRM24A-M2 ArmorConnect 3-PH Power Media drop cable

C200H-CN711 擴(kuò)展連接電纜, 70cm

1492-PDEN3 Power Distribution Block Adapter Plate

模擬量輸入/輸出模塊 6ES7431-1KF00-0AB0 AI/8 13BIT，光隔離，U/I

變送器 3RS10002CK20

1497-A-HXDX-0-N Control Circuit Transber

1585J-M8UBJM-20 RJ45 Ethernet Media

1761-L16NWA MicroLogix 1000 16 Point Controller

188-K3C005-N Miniature Circuit Breaker 0.5 A

194L-E25-1752 25 A 194L Load Switch

2090-CPBM6DF-16AA05 TL-Series 5m Power and Brake Cable

2090-XXNFMP-S12 MP-Series 12 m Length Feedback Cable

BC647OPPMK01 OEM Edge Plant Apps M4 Key includes 1 physical M4 key that authorizes Proficy Plant Apps as well as all core products

GC647PATPIRO Proficy PAT - Pirouette Interface: Provides The Capability To Interface Proficy Rx To Infometrix? Pirouette Chemometrics Software -

IC200MDL140 Input 120VAC (1 group of 8) 8 point.

IC646NSL825 Proficy SQL 2008 - 25 CALs using Client Access licensing model

IC647MELC MEL:Mitsubishi Melsec

IC676ACC002 Protective Caps - Male (For unused I/O connectors and/or outgoing bus & power connectors) - Qty 5

IC697MEM715 Expansion RAM, 128K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD216S1RR 16A, 230V, S2K Servo Drive for S-Series Motors

ControlLogix/1756 System D1756-UM011AENP CONTROL LOGIX MULTI-VENDOR INTERFACE MODULE DH UM

Industrial Computers 6182H-15KRH4B VVCE 1500, KEYPAD, STD MEM, ENET, AC

Process Control 1757-DNBUL35 DEVICENET USAGE LICENSE, 35 DNB MAX

Operator Interface 2711-START300 STARTER KIT PV300 KEY(PV300, PB32&DOWN/OP CABLES)

Support 9326-AD25WDS SUPT RENEWAL CONTRACT FOR 9326AD25WDENE

Support 9371-EDETISAR SUPT REINSTATEMENT CONTRACT FOR 9371EDETISA

ControlNet Products 1797-TCAP CONTROLNET EX TAP (DUMMY) TERMINATOR (5 PIECES)

RSI Software Products 9301-2SE240PTU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA60U1 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 03 TO 60

Motion Control MPL-A4520K-SK24AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPAMP-8S30 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,30M

CBL-30-BT-30 Brake Cable, MTR-3S & MTR-3T Series Servo Motors with Brake, 30 Ft.

IC640HWP710 Series 90 Workstation Intf. (XT/AT) w/LM 90-70, Parallel/Serial

IC800SLCPZ100 Power Cable, 30-750 W SL Servo Motor, 10 Meters

OC647IPWRCLNDVM iPower Option - Dev Client

20AD8P0A0NYNANC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD040A0EYNANANE PowerFlex 700S AC Drive 20D

20P41AD045RA0NNN PowerFlex 460V AC 25 HP DC Drive

2711E-ND1M PanelView Enhanced ND1 MED Accessory

280-PWRM24E-M30 ArmorConnect Power Media Cable,M24,30M

NT31C-ST141(B)-EV1 彩色STN LCD 分辨率：320×240點(diǎn), 8色 5.7英寸

1492-MCBA2H80 80A Miniature Circuit Breaker

1494V-DJ644-D-E NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC45

運(yùn)行版軟件 6AV2103-4FH04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 2048 ->WinCC 專業(yè)版 4096 PowerTags V14 Combo 和 WinCC RT 專業(yè)版 2048 PowerTags

1585D-M8UGDM-4 Gigabit Ethernet Media

1756-L74K ControlLogix 16 MB Controller

1799-DNETSCN2R Embedded I/O DeviceNet Connector

194E-FA32-P11 194E Load switch

2090-CFBM7DD-CEAA20 MP-Series 20m Servo Feedback Cable

2090-SCVP5-0 Kinetix 5-5m Fiber Optic Cable

BC646MPS010 Logic Developer PLC Standard 10 Pack with Proficy GlobalCare Complete

GC647AQC010 GC Quality Client 10 Pak

HMI-COV-202 FRONT SHEET COVER FOR 10.5 inch (QPI2xxxx-C2P/ - L2P/ -S2P)/ 10 per pack

IC641VPS325 VersaPro Standard Edition 25 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs