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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標準規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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2090-CNSSPRS-AA01 Kinetix 6000M network cable

2090-XNSM-M Kinetix Safe Off Header Connector Kit

BC647MRC075 Logic PC and View Runtime 75 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRPLDV00900M iPower Option - Nwk 900 I/O Dev Globalcare Complete part

IC200DEM004CN Portable sales demo for VersaMax Micro Motion Module and versaMotion servo with 230VAc b and China standard power cord/plug.

IC646NDH000 Allen-Bradley Data Highway Plus

IC647IFUBSTSK iFIX iClientTS User Base Support (M1 Kit Part)

IC670MDL241RR 240VAC 16 pt., 2 Groups of 8

IC697MDL251 120 Vac Input (16 Points) Non-isolated

IC800SLCBZ100 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake.10 meters

ControlLogix/1756 System 1756-DMCF030 30 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH4D VVCE 1250, KEYPAD, EXT MEM, ENET, DC

Process Control 1757-PFBEXP100 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RR256 PVP/VVCE RAM SO-DIMM 256MB

Support 9357-CNETL3R SUPT REINSTATEMENT CONTRACT FOR 9357CNETL3

Support 9361-POWERTOOLSS SUPT RENEWAL CONTRACT FOR 9361POWERTOOLS

ControlNet Products 1734-OV2E 24V DC 2 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE2400ZHE RSVIEW32 WORKS 32K (CHINESE)

RSI Software Products 9323-1003ENE RSTUNE

Motion Control MPL-A420P-MK22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K15 CABLE,ULTRA, NON-FLEX,SKWD,R/A,15M

CBL-13-MP-10 Power Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors, 10 Ft.

IC600YR554RR 13" I/O Rack with High Capacity P/S, 24Vdc (8 Slots)

IC800SKCS030 Cable, PC to S2K Controller Serial Communications, 3 Meters

OC647IFGLBLCLN001M-51 iFIX WebSpace Client v5.1 - Additional Single User

20AD1P1A3AYYAEC0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANANK PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD1K1RA0NNN PowerFlex DC Drive 1162 A

2711-NF1 PanelView Accessory

280-PWRM22G-M14 ArmorConnect 3-PH Power Media drop cable

2 F940GOT-LWD-C 5.7寸黑白顯示 6090.-

1492-MCAA120 20 A UL489 Miniature Circuit Breaker

1494U-FC302R 1494U 30A Class R 250V Fuse Clip

軟啟動器 3RW44542BC36

SIMATIC STEP 7 V14 6ES7822-1AA04-0XC2 "Transition Package" PowerPack & Upgrade SIMATIC STEP 7 V5.5 -> 專業(yè)版 V14/2010 Combo + SUS

1585D-M4UBDM-1 Micro D-Code, QD Style Ethernet Media

1756-IG16 ControlLogix 16 Pt 5VDC D/I Module

1797-CEC FlexEx Bus Connector

194E-E32-1753-6A 32 A 194E Load switch

2090-CFBM4DF-CEAA05 MP-Series 5 m Length Feedback Cable

2090-MCNPMP-6S20 MP-Series 20 m Length Power Cable

BC646MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete

GC646VPP700 Proficy GlobalCare Complete for VersaPro Professional Edition - Single User License

HMI-CAB-C105 QUICKPANEL PRINTER CABLE

IC641HBR301 Max-ON Standard Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRO001C iFIX iClient Read Only 1 PK Keyed (M1Component Part)

IC660EBA026 Electronic Assembly for IC660BBA026

IC695NKT001CA RX3i Ethernet NIU Kit Conbal Coated includes NIU (IC695NIU001) and Ethernet module (IC695ETM001). ENIU supports two serial ports and 20k of local logic. TheENIU must be installed in a IC695CHSxxx base.