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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時(shí)發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn)，對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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OC647IFDBTKTM iFIX Optn: Database Dynamo Toolkit (M4 Part)

20AD022A3AYNANG0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC260A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANF082JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-E012N104 PowerFlex 527 7.5kW (10Hp) AC Drive

280-PWRM22B-M025 ArmorStart Three-Phase Power Media

FX1N-232-BD RS232C 通信用適配器

1492-M5X5H1-50 Connection Products

1494H-DN3H6 Heavy Duty Fusible Safety Discon Switch

軟啟動器 3RW44456BC46

ET 200SP 6ES7193-6BP00-0BA0 基座單元 BU15-P16+A0+2B，類型A0，直插式端子，15mm寬

1585D-M4TBDM-80 Micro D-Code, QD Style Ethernet Media

1756-EN3TR ControlLogix Ethernet Motion Module

1794-OF4I Flex 4 Point Analog Output Module

194E-CA63EX-TN-PE 194E Load switch

2090-CBUSPSS Kinetix 6000M network bulkhead connector

2090-DANPT-16S01 TL-Series 1 m Length Power Cable

ABICTDE0000/DVN 10.5 inch Color TFT/ TCP Label/ 24VDC/ with DeviceNet/ UL/ cUL/ CE/ UL1604

GC646PCMS10 GlobalCare Complete for Change Management Electronic Signature Module 10 Pack

HE697THM160 Series 90-70 Thermocouple Input Module, 16 Channel

IC630MDL375RR 115/230Vac Output Module (16 points)

IC647HSTSS75KM Historian Standard Server 75000 Points (M4 Key)

IC660BLD021 Cover w/Label for IC660BBD021

IC695CBL001 Energy Pack Cable, 3 ft. (0.91m)

IC756WET100E-23 Custom Editor Toolkit, English, Version 2.3

CompactLogix System 1769-CRL3 3.28 FT (1M) RIGHT-TO-LEFT BUS EXPANSION CABLE

PLC-5/1771 System 9399-RL53GRIT RSLOGIX 5 GETTING RESULTS GUIDE(ITALIAN)

Distributed I/O D1794-6.5.5 DEVICENET ADAPTER MODULE USER MANUAL

Operator Interface 2711P-T6M8A PV PLUS 600 GRAYSCALE, TOUCH, DH+, AC PS

Support 6411-DDMCS 6411-DDMC SOFTWARE SUPPORT RENEWAL

Support 9358-PLTM2200R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2200ENE

Support F1784-KTC15SERB FIRMWARE UPGRADE FOR 1784-KTC15 COMMUNICATION MODU

RSI Software Products 9301-2SE2200ESU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB000DEU2 RSV SE STATION 100 - UNLTD DISP UPGRADE (GERMAN)

RSI Software Products 9399-APSQS APS QUICK START GUIDE FOR REL 6.01

Motion Control 2098-IPD-005 DRIVE, 2.5A/7.5A, ULTRA5000

ABKSTDN0000/ABD 6" Color STN, TCP Label, 24Vdc, with AB DH Plus,UL,cUL,CE,UL1604

IC220TBK203 TERMINAL STRIP SET, SPRING STYLE, ANALOG OUT

IC752DPJ000 Mature Product, Order Datapanel 160, IC752DSX000. DataPanel J+, 256x64 LCD with EL backlight. Various sizes of text, bitmaps, bar graphs, real time clock. Includes an integrated keypad for data entry. No touch capability.

MTR-3S34-G-R-0-E-ERR Servo Motor Nema34 Flg Explosion-Proof

ZA06B-6073-K214 AHVi Amplifier Motor Encoder Feedback Connector (JF1)

20BE062A0ANNAND0 PowerFlex 700 AC Drive 62 A 60 Hp 20B

20G14NF082JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF014-BL PowerFlex 520 13.8A 480V EMC Filter Kit

2711P-RTBDC2 PanelView Plus DC 2 Pin Terminal Block

FRN110G11S-4CX 160KVA 210A 110KW 3相AC380V/50Hz/60Hz

1492-JC3 2.5 square mm Comb Style Terminal Block

1492-W10 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40742BB35

CPU 模塊 6ES7 677-2AA41-0FL0 CPU 1515SP PC，4 GB RAM，16 GB CFAST，Windows 7 嵌入版 64 位 + HMI 512PT

153H-C43FBD-45 43 A Encl. Smart Mtr Ctrlr CB

1746-A4 SLC 4 Slots Chassis

1786-BNCP CNet Media Barrel Plug-to-Plug TNC

193-T1AA63 0.45-.63 A IEC Bibllic Overload Relay

20-DA1-A0 PowerFlex 700 24V AC-DC IO Kit

2090-CSBM1DF-10AF14 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYAEC0 PowerFlex 70 AC Drive 20A

GA647TDV000 Proficy GlobalCare Assist for CIMPLICITY HMI Server No Limit Development and Runtime System

GP647IFPLSR00900 GCP iFIX Plus SCADA 900 I/O Srv

IC600BF944RR 12K ASCII/Basic I/O Module

IC647HSTCR750KM Collector Redundancy Option for Historian - Standard Server 750,000 Points (M4 Key)

IC647TRT000 CIMPLICITY HMI Server NO LIMIT Runtime System

IC693PTM101CA Conbal Coated Power Transducer Module

IC756MDV001J-99 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.9

MicroLogix 1000/1761 System 1761-SIM-B16 MICROLOGIX 1000 INPUT SIMULATOR

PLC-5/1771 System 1771-NC15 HIGH RESOLUTION ISOLATED ANALOG SERIES CABLE

Distributed I/O 1792D-CB18PT MAXUM ROUND MEDIA 18MM BASE,

Communications 9351-OSF INTERCHANGE FOR DIGIAL UNIX

Operator Interface D6190-6.5.25FR CONTROLVIEW & CONTROLVIEW 300 INSTALL. MNL(FRENCH)

Support 9358-B10R SUPT REINSTATEMENT CONTRACT FOR 9358B10ENE