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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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Support 9380-RSBVB250R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB250

DeviceNet Products 1792D-88HC 8 SINK/SOURCE INPUTS, 8 SOURCING 5-10 AMP OUTPUTS

RSI Software Products 9301-2SE320KOU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-BTDS30U2R UPGRADE: OUT-SUPT: RSBW TNG & SIMULATION 10 TO 30

Motion Control MPL-B4530K-MJ24AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,460V,BRK,11KG

Motion Control 2090-SCVP5-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 5.0M

GQDA-EDT-001 QUICKDESIGNER ADV GE VERSION

IC646MPS010 Logic Developer - PLC Standard 10 Pack

MTR-1350-E-D-E-0 Stepping Motor Nema34, Series Wdg, Encoder

QPKSBDN0000 6 inch Color STN/ Blank Label/ No Ethernet/ CF/ 24VDC/ UL/ cUL/ CE/ UL1604

20BC043A0AYNADC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11NC3P5JA0NNNNN PowerFlex 753 AC Packaged Drive

22-JBCC PowerFlex 40-40P-400 Conversion Kit

2711P-RGT7 PV Plus 700 Touch Antiglare Overlay

280S-PWRM24G-M4 ArmorConnect 3-PH Power Media drop cable

C200H-CN521 擴(kuò)展連接電纜, 5m

1492-PDL31124 335 A Power Distribution Block

模擬量輸入/輸出模塊 6ES7431-1KF20-0AB0 AI/8 14BIT，光隔離，U/I，0.416MS 掃描計(jì)時(shí)

變送器 3RS10101CD10

1497-A-M1-3-N Control Circuit Transber

1585J-M8UBJM-3 RJ45 Ethernet Media

1761-L20AWA-5A MicroLogix 1000 20 Point Controller

188-K3C010-N Miniature Circuit Breaker 1 A

194L-E25-1753-6N 25 A 194L Load Switch

2090-CPBM6DF-16AA09 TL-Series 9m Power and Brake Cable

2090-XXNFMP-S20 MP-Series 20 m Length Feedback Cable

BC647PPSEWC Proficy Process Systems Engineering Workstation with CIMPLICITY with Global Care

GC647PATSCFT Proficy PAT - Driver For Spectranet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers - Assist Support

IC200MDL141 Input 240VAC (1 group of 8) 8 point.

IC646NSL900 Proficy SQL 2000 Processor License

IC647MGM001 Enterprise Adaptor for Maximo 5.2

IC676ACC004 Profibus Network Termination Resistor

IC697MEM717 Expansion RAM, 256K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD228S1 28 amp 230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System D1775-6.5.3 I/O SCANNER-MESSAGE HANDLING MOD.(1775-S4B)MNL

Industrial Computers 6182H-15KRH6B VVCE 1500, KEYPAD, STD MEM, RIO/DH, AC

Process Control 1757-DNBUL65 DEVICENET USAGE LICENSE, 65 DNB MAX

Operator Interface 2711-START300ES START KIT PV300,SPANISH(PV300, PB32 CABLES)

Support 9326-AD5APS SUPT RENEWAL CONTRACT FOR 9326AD5APENE

Support 9371-EDETJACR SUPT REINSTATEMENT CONTRACT FOR 9371EDETJAC

ControlNet Products 1797-TPS CONTROLNET EX T-TAP STRAIGHT

RSI Software Products 9301-2SE240ZHU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-BA60U2 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 10 TO 60

Motion Control MPL-A4520P-HJ24AA MOTOR,SERVO,6.10NM,5000RPM,ENCR,230V,BRK,9.5KG

Motion Control 2090-UXNPAN-16R03 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,3M

CBL-34-MP-10 Power Cable, MTR-3N(All), MTR-3S3x & MTR-3S43-H Series Servo Motors, 10 Ft.

IC640MWS902RR Workmaster System, 2-35" Disk Drive

IC800SLM003N3BE25 30W, 115/230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev

20AD8P0A3AYNACG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD052A0EYNANANE PowerFlex 700S AC Drive 52 A 40 Hp 20D

20P41AD073RA0NNN PowerFlex 460V AC 40 HP DC Drive

2711P-6RSA PanelView Plus 6 400 and 600 AC Power Su

280-PWRM24E-M6 ArmorConnect 3-PH Power Media drop cable

NT20S-ST121(B)-ECV3 單色STN LCD 分辨率: 256×128點(diǎn),4.7英寸

1492-MCBA335 35 A Ul489 Miniature Circuit Breaker

1494V-DN200 NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC46

運(yùn)行版軟件 6AV2103-4MX04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 65536 ->WinCC 專業(yè)版 max. PowerTags V14 Combo 和 WinCC RT 專業(yè)版 65536 PowerTags

1585D-M8UGDM-5 Gigabit Ethernet Media

1756-L75K ControlLogix 32 MB Controller

1799-DSCCON Embedded Input/Output Accessories

194E-FA32E-P11-PE 194E Load switch

2090-CFBM7DD-CEAA30 MP-Series 30m Servo Feedback Cable

2090-SR040-09 Kinetix 40 Ohm Shunt Resistor

BC646MPS101 Logic Developer PLC Standard with Programming Cable with Proficy GlobalCare Complete

GC647AQC050 GC Quality Client 50 Pak

HMI-COV-204 FRONT SHEET COVER 6 inch (QPK2xxxx-L2P/ -S2P)/ 20 per pack

IC641VPS950 VersaPro Standard Edition 50 Seat Site License - Windows Programming S oftware for Series 90-30 and VersaMax PLCs

IC647IFPLDV00300C iFIX Plus SCADA 300 I/O Development (M1Component Part)

IC660ELB910RR GENI B Genius Interface

IC697ACC730 Spare Slot Terminal Strip Retainer (Quantity 1)

IC756WRT499E-27 DV-Tools Runtime Windows, Eng v2.7

FlexLogix System 1794-IP4 4-CHANNEL 12/24V PULSE COUNTER INPUT MODULE

PLC-5/1771 System D6200-6.5.18 PLC5 VOLMTC FLOW CARS/TURBINE+DISPL.METERING UR.ML