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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時(shí)一會兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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BC646EXH365 Solution Provider additional HMI License

GC646TRT300 Proficy GlobalCare Complete for Server 300 I/O Runtime System

HMI-BEZ-406 Stainless Steel Bezel: 7.4 inch (QPGCXXX0000)/ NEMA 4X

IC641CTL990 Control Professional Developer Package

IC647IFCLNTCDVC iFIX iClient Development (M1Component Part)

IC660EBA023 Electronic Assembly for IC660BBA023

IC695LRE001 RX3i Local Expansion Module Occupies no system slots on base

IC756WRE024K-23 DataViews Runtime for Windows 1-24, Per User, Korean, Version 2.3

FlexLogix System 1794-FLA FLEX LOGIX FLEXBUS2 LOCAL I/0 ADAPTER

PLC-5/1771 System D1771-6.5.88 PLASTICS MOLDING MODULE REFERENCE MANUAL

Process Control 1757-PLXS50 PROCESSLOGIX 50 POINT SERVER LICENSE

Operator Interface 2711P-T7C6B1 PV PLUS 700, TOUCH, RIO/DH, AC PS, STD MEM

Support 9307-RSE8S SUPT RENEWAL CONTRACT FOR 9307RSE8

Support GML-DMR SUPT REINSTATEMENT CONTRACT FOR GMLDM

Support F1785-L20ESERE FIRMWARE UPGRADE FOR 1785-L20E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300DEU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSB250AENE RSVIEW SE STATION 250 DISPLAY

RSI Software Products 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Motion Control 2098-IPD-030-DN DRIVE, 15A/30A, ULTRA5000, DEVICENET

BC646MBT001 CIM Machine Edition Traditional Development Suite w/1yr. SAFE

IC300DQM202 8 Relay Outputs (4.0A per point isolated)

IC752MTH899 Monitor -- 18" flat panel LCD active matrix monitor. Includes resistive touch.

MTR-3S65-G-R-0-E-S-MODRR Servo Motor with Seal with 2nd Encoder Fdbk

ZA06B-6114-K214#S A50HVis motor cooling fan straight power connector

20BR156A0ANNANC0 PowerFlex 700 AC Drive 20B

20G1ABC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B8P0N104 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T15C22A9P PanelView Plus 7 Graphic Terminal

6SE6440-2UC11-2AA1 0.12KW

1492-JG4Q TERMINAL BLOCK

1492-WKD6 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44231BC44

性能信號模塊 6ES7 531-7NF00-0AB0 AI 8：模擬量輸入模塊，高性能，通道隔離，AI 8xU/I HF，35mm 模塊，不含前連接器

156-B75CB1 75 A Contactor

1746-NO4I SLC 4 Point Analog Output Module

1788-CN2FFR 1788 Red CNet to FF Linking Device

193S-EEPB E1 Plus 1-5 A IEC Overload Relay

20-PP00052 RES 2X16K FR9

2090-CSBM1DF-14AF13 Kinetix Cable Single DSL 2090-Series

20AC022C3AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL025 Proficy GlobalAssist Complete for Proficy Workflow - 25 User License

GPA-602-F7 LVDT Expansion Unit (Full Bridge for Marposs), includes G-0602 connect ing cable.

IC600CP620RR 19 inch Series Six Plus CPU 115-230Vac Power Supply (11 Slots)

IC647HSTCSEO250KM eSignature Option for Historian - Enterprise Corporate Server 250000 Points (M4 Key)

IC647WFLARM001 PWFL -SCADA Alarm Response Management 1 User License

IC694ALG221CA Conbal Coated Input module, analog 4 point current.

IC756RDV010J-98 DV Draw Development on IRIX Op Sys, Japanese, Version 9.8

MicroLogix 1200 System 1762-IQ8 8 POINT 24 VDC SINK/SOURCE INPUT MODULE

PLC-5/1771 System 1771-M3 SERVO CONTROLLER MODULE,(1) INCLUDED W/ 1771-QC

Distributed I/O 1794-OB16 24V DC SOURCE OUTPUT MODULE, 16 POINT

Communications 9399-INTDCUUG INTERCHANGE DEVICE CONFIG. UTILITY USER'S GUIDE

Operator Interface D6195-6.5.6 CONTROLVIEW BUILDER SPC CONFIG. USER MANUAL

Support 9358-BERP03S SUPT RENEWAL CONTRACT FOR 9358BERP03ENE

Support F1771-ACNSERB FIRMWARE UPGRADE FOR 1771-ACN I/O MODULE

RSI Software Products 9324-RL0LDRENE RSLADDER VIEWER FOR SLC500

RSI Software Products 9301-2SE350ESU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2350U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 5K TAG

Motion Control 0041-5072 TEFLON SHAFT SEAL KIT FOR USE ABOVE FOOD LINES

6216A-SI Mini Workstation. 6 (.43") Chars, Red LED Display. Sourcing Outputs. NEMA 4

IC200MDD845 MIXED OUTPUT RELAY 2.0A PER PT ISO 8PT / INPUT 24VDC POS LOG GRP 16PT

IC697ACC624 230VAC SLIM fan tray for the Series 90 70 or RX7i slim racks.

MTR-1221-E-D-E-0 MTR series NEMA 23 stepping motor with encoder. Winding connection type is determined by cable

Z44A730464-G18 Motor power right angle connector for B2/3000 or B6/2000 or A6/3000 or B8/3000is or B12/3000is servo motor

20BD077A3ANNADA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B2P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

990NAD23021 Quantum Modbus Plus Super Tap

294D-FD1P5P-G1 Variable Frequency Drive

PFP-50N 導(dǎo)軌 0.5米

1492-SPM3B005-N MCB Supplementary Protector 0.5 A

軟啟動(dòng)器 3RW40242BB14

電機(jī)啟動(dòng)器 3VU16402CJ00

150-F361NZD SMC Flex Smart Motor Controller

1734-485ASC POINT I/O RS-485/422 ASCII Interface

1771-WN 1771 Field Wiring Arm

193-EEVF E1 Plus 55-110 A Overload Relay

20-750-BUS3-F10 PF755 FR10, IP00, OUTPUT TERMINATION KIT

2090-CPWM7DF-10AA25 MP-Series 25m Servo Power Cable

2097-V33PR3 Kinetix 300 Servo Drive

ET-GT-5ES-3SC 4 RJ45 Ports, 1 Singlemode Fiber Port Ethernet Switch

GFK-2028 Datapanel Models 150/160 and 240E Operator's Manual

IC220MDL641 INPUT, 24VDC POSITIVE LOGIC, 2PT (REQUIRES 1 IC220TBK082)

IC647DMB001 DataMart BI Connector

IC647PWR001 Proficy Power SCADA for Small Substation

IC693MDL241CA Conbal Coated Input 24 VAC 16 points.

IC756CDV001E-98 DV Development - Compaq True64 Op Sys Addt'l User, English, Version 9. 8

MSI-PROD Product Management Clients (Additional)

PLC-5/1771 System 1785-L80B PLC-5/80 CONTROLLER, 100K WORD SRAM

Distributed I/O 1738-EXT1 ARMORPOINT 1 M BUS EXTENSION

Communications 1784-PCC CONTROLNET PCMCIA COMMUNICATION CARD

Operator Interface 2711E-NA2 COMM CARD ADAPTER FOR PANELVIEW 1000E TERMINAL

Support 9304-WVPR300S SUPT RENEWAL CONTRACT FOR 9304WVPR300

Support 9324-RLD25U7ESE RSLOGIX 5000 LITE SPANISH TO PRO UPGRADE

DeviceNet Products 2711-K6C10 PV600 COLOR KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400 RSVIEW32 RUNTIME 32K

RSI Software Products 9371-EDETIAC RSWIRE DETAILER/IEC FOR AUTOCAD 14-14.01

Motion Control MPG-B025-091S24 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,SINGL,BRK

Silver Series 2711-T14C3 PV1400 COLOR TOUCH, DH485 & RS232 PRINT

HE693STP310 Three Axis (multiplexed) indexer module w/1 axis incr. encoder feedback

IC670MDL642 125VDC Pos./Neg. Logic Input 16 Pt. Grouped

QPJ2D101S2P QUICKPANEL 5" STN WITH CE MARK

ST-8371 STXi numbered markers 100 pieces

20BC2P1A3AYNADC0 PowerFlex 700 AC Drive 20B

20F1ANC456AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B5P0F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

140DDO15310C Quantum 開關(guān)量DC輸出,32點(diǎn),5VDC,4組隔離,0.5A/點(diǎn),C

284D-FVD7P6Z-25-CR DeviceNet Variable Frequency Drive

E3S-X3CE4 光纖放大器, 晶體管輸出 NPN 80mA, 電源:12-24VDC

1492-SPM1B080-N MCB Supplementary Protector 8 A

6ED1056-5CA00-0BA0 LOGO! 程序存儲模塊

6ES78220AA000YM0

1497D-A11-M21-0-2 1EN PURPOSE TRANSFORMER

1606-XLSBATASSY4 DC UPS Battery Assembly

1769-L23E-QB1B CMPLX 512KB Enet DI/O Controller

190E-AND2-CB25X 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753 194R Disconnect Switch

2090-CPBM7DF-14AF07 MP-Series 7 m Length Pwr and Brake Cable

2090-XXNPT-16S05 Kinetix Drives 05m Standard Cable

CBL-3T-MB-30 Power/brake cable for MTR-3T50 or MTR-3T60 series servo motors. 30 feet

GF-0903RS-15 Connecting FlashCable to Fischerscope, Mahr, Metronics, OGP, RAM, Sens otec, Weightronix - 15 ft.

IC200UAL005-24 Qty of 24, 23 point PLC, (13) 24VDC In, (1) 24VDC Out, (9) Relay Out, (2) Analog In & (1) Analog Out, 24VDC Power Supply. Battery (IC200ACC 403) is required for long-term data retention & Real Time Clock

IC646TDV075 75 I/O Point Development System

IC647NWV010 CIMPLICITY HMI WebView 10 Pack

IC693ALG222LT Analog Input, Voltage 16 Single/8 Differential Channels (LT)