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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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IC647M32C M32:Moore MYCRO 320 Independent Computer Interface

IC670MFP100 Micro Field Processor

IC697MDL653 24 Vdc Input, Positive/Negative Logic (32 Points)

IC800SLMCONKITVL connector kit for 3.5 kW to 5 kW S-series servo motors without brake

ControlLogix/1756 System 1751-SL4SP SYNCHLINK FIBER 4-PORT SPLITTER BLOCK

Industrial Computers 6182H-15BEH15D VVCE 1500, KEY/TOUCH, EXT MEM, CNET, DC

Process Control 1757-PFBUPG100 PROFIBUS LIC UPG 100 IOMS

Operator Interface 2711P-ST15B PANELVIEW PLUS 1500 KEY/TOUCH STARTER KIT

Support 9326-AD10APR SUPT REINSTATEMENT CONTRACT FOR 9326AD10APENE

Support 9371-EDBA3S SUPT RENEWAL CONTRACT FOR 9371EDBA3

ControlNet Products 1734-RTBS REPLACEMENT IEC SPRING TERMINAL BLOCK

RSI Software Products 9301-2SE240FRU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-B60ENE RSBIZWARE BATCH 60 UNITS

Motion Control MPL-A430P-MJ22AA MOTOR,SERVO,5.42 NM,5000RPM,MULTI,230V,6.4KG

Motion Control 2090-UXNFDN23-K01 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,1M

CBL-154 Cable. IBM COMP. To Operator Workstation, 9 Pin PC COMM. Port

IC610MDL157RR 24Vdc Sink Out, w/Removable Term. Block, w/LEDs (16 pts)

IC800SLCBZ050 Brake Cable, 30-750 W SL Servo Motor with Brake, 5 Meters

OC647IFHAVC iFIX Optn: High Availability (M1Component Part)

20AD3P4C3AYNNNC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD022A0EYNACGNE PowerFlex 700S AC Drive 20D

20P41AB093RA0NNN PowerFlex DC Drive 230V AC 25 HP

2711-NV4T PV550 and PV600 Touch Antiglare Overlay

280-PWRM24A-M3 ArmorStart Three-Phase Power Media

3G3RV-A4110 NEW 18KVA 24 11KW 3相AC380-460V/50HZ/60HZ

1492-MCAA2H30 Ckt Brkr, 30A 2Pole Ul489/Csa Ul489/Csa

1494U-R1 1494U Connecting Rod

軟啟動(dòng)器 3RW44562BC35

工程組態(tài)編程軟件 6AV2100-0AA04-0AA7 SIMATIC WinCC 基本版 V14, 試用授權(quán)

1585D-M4UBJM-2 Micro D-Code, QD Style Ethernet Media

1756-L63XT ControlLogix XT 8 MB Memory Controller

1797-TPR FlexEx Accessories

194E-E80-1753-6G 80 A 194E Load switch

2090-CFBM6DF-CBAA02 TL-Series 2m Feedback Cable

2090-SCEP8-0 Kinetix 8-8m Fiber Optic Cable

BC646MPC001 Logic Developer PLC Configuration Tools with Proficy GlobalCare Complete

GC647AEC005 GC Efficiency Client 5 Pak

HMI-CAB-C86 CABLE PLC DIRECT DL240 P2, 250 P1, 350 P1

IC641SWP710 C Developer's Toolkit for Series 90 PCMs

IC647IFCLNTSRO050C iFIX iClientTS Read Only 50 PK (M1Component Part)

IC660EBD025RR Ph B 5/12/24Vdc Sink 32 CKT Electronic Asm

IC695SPF550 RX3i Single Mode 100base-SX (fiber 550m) Small Form Pluggable Transceiver Module

IC756WRE099J-99 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 9.9

FlexLogix System 1794-OC16 FLEX 48 VDC OUTPUT MDL

PLC-5/1771 System D1785-6.8.6 REF.GUIDE CONNECTING PLC5

Process Control 1757-PLXSIFZF BAILEY INFI90 QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6D2 PV PLUS 1000, KEYPAD, ENET, DC PS, EXT MEM

Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN

Support 2707-DP1S SUPT RENEWAL CONTRACT FOR 2707DP1

Support F1785-L40LSERA FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303DEE RSVIEW32 WORKS 1500 WITH RSLINX (GERMAN)

RSI Software Products 9701-VWSS000DEU1 RSVIEW SE 25 TO UMLTD DISP UPGRADE (GERMAN)

RSI Software Products 9399-RL53GRES RSLOGIX 5 GETTING RESULTS GUIDE (SPANISH)

Motion Control 1394C-SJT05-A MODULE,SYSTEM,5KW,SERVO,W/ANLG INTF,NO HIM

BC646MDE000 Logic Developer - PC & View Development/Runtime (HRT) 8,000 I/O

IC300OCS041 OCS with 2x20 LCD Display and with 16-key Keypad. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). No network interface

IC752SKT015 DATAPANEL 160 STARTER KIT

MTR-3T12-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA06B-6130-K200 CZ7 power connector for BSVM1-20i Beta i series amplifier (included in amplifier kits)

20CD500A0ANNBNB0 PowerFlex 700H AC Drive 500 A 450 Hp 20C

20G1AGC205JA0NNNNN PowerFlex 755 AC Packaged Drive

25A-E0P9N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T7C21D8S PanelView Plus 7 Standard 700

6SE6440-2UD38-8FB1 90KW

1492-L2Q-RE 1-Ckt Feed-Through Blk 2 Conn Pts 1.5mm

1492-XIMF-F24-2 FUSIBLE EXPANDER MODULE, 24V DC, 8 FUSES

軟啟動(dòng)器 3RW44251BC46

附件 6ES7 590-1AB60-0AA0 S7-1500 安裝導(dǎo)軌：160 mm

1585-C8TB-S300 Cable Spool Ethernet Media

1746-RL51 SLC Octal Label Kit

1790-T8BV8VX CompactBlock LDX 16 Expansion Block

194E-A25-1753 25 A 194E Load switch

20-PP11002 WIRE SET 2

2090-CSBM1DF-18AF04 Kinetix Cable Single DSL 2090-Series

20AC043A3AYNAEC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646IFCLNTCRO005 GCC iFIX iClient Read Only 10 PK Keyless Runtime Version

HE660GGM100 Discontinued Part. Check with GE IP on migration path.

IC600LR632RR 16K/16K Combined Memory

IC647HSTES500M Historian Enterprise Server 500 Points (M4 Key)

IC655ALG566RR Analog Output (2 Channels)

IC694CHS392 Base Expansion 10 Slots

IC756SDV001E-98 DV Development - Solaris Op Sys Addt'l User, English, Version 9.8

MicroLogix 1500/1769 System 1764-24AWA ML 1500 BASE 120V AC IN / RELAY OUT / AC POWER

PLC-5/1771 System 1771-AF FIBER OPTIC CONVERTER MODULE

Distributed I/O 1794-IJ2K CONFORMAL COAT, 2-CHANNEL HI RES FREQUENCY MODULE

Communications 9399-WABLUG WINTELLIGENT LINX LITE USER'S GUIDE

Support 6233-5VTLS SUPT RENEWAL CONTRACT FOR 62335VTL

Support 9358-BPMG03S SUPT RENEWAL CONTRACT FOR 9358BPMGR03ENE

Support F1771-KF FIRMWARE UPGRADE FOR 1771-KF COMMUNICATION MODULE

RSI Software Products 9324-RLD0U6ITE RSLOGIX 5000 SERVICE ED TO FULL UPG, ITA

RSI Software Products 9301-2SE350PTU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK03ENE RSBIZWARE MATERIALTRACK (1 - 10 BATCH SERVER)

Motion Control 8720SM-018S2FBS1 18.5 KW/47.1 AMP, 460VAC, AC MOTOR WITH SRS60 ENC.

829-8-1 Thumbwheel Assembly. 8 Digit, 1 True. Dust Seal

IC200MDL740 OUTPUT 24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT

IC697VAL216 Analog Input, 16 channel, jumper selectable for 0 to 5VDC, 0 to 10VDC, +/-2.5VDC, +/-5VDC, +/-10VDC. 16bit Resolution

MTR-1324-N-D-E-SRR Stepping Motor Nema34 3A Splashproof

ZA06B-0034-B175#7008 B6/2000 servo motor with holding brake and 32k serial encoder

20BD125A3ANNANC0 PowerFlex 700 AC Drive 20B

20G11ND065AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF6P0-AL PowerFlex EMC Filter Kit

140CFA04000 Quantum CABLEFAST, 通用連接塊, 直頭連接

294E-FD1P5Z-G2-3-SB Variable Frequency Drive

WLCA12-2N 觸點(diǎn):1開/1閉,10A 250VAC機(jī)械壽命:1500萬次?撞壓式高度可調(diào)可單惻動(dòng)作

1492-SPM3B250-N MCB Supplementary Protector 25 A

軟啟動(dòng)器 3RW40261TB04

TS 模塊 6GK7 972-0MG00-0XA0 TS Module GSM

150-F84 SMC Flex Protective Module

1734-IE8C POINT I/O 8 Point Analog Input Module

1783-BMS4S2SGL Stratix 5700 6 port managed switch

193-EOS-SDS E300 Diagnostic Station

20-750-EMC1-F5 PowerFlex 750 Frame 5 EMC Kit

2090-CPWM7DF-12AA20 MP-Series 20m Power Cable

2098-DSD-030 Ultra 3000 3kW Servo Drive

G-C475 GagePort to VAX 4-Wire/Host

GFK-2199 VME3570Dual Channel Incremental Encoder Interface

IC220TBK062 I/O TERMINAL STRIP W/DUAL SHIELD, 6 POSITION SPRING STYLE-QTY 5

IC647EURC EUR:Eurotherm 800 Series

IC647SCL001 Scheduler Server Client ( Plan+ View)

IC693MDL641RR 24 Vdc Output, Negative Logic (16 Points)

IC756DVE010E-97 EO GECK (Graphical Editor Construction Kit) - Inb x87, English, Vers ion 9.7

MSI-QUAL-43 Quality Mang Clients-43

PLC-5/1771 System 1771-A3B1 I/O CHASSIS ASSEMBLY, 12 SLOT, 19