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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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Operator Interface 2711P-T7C6B1 PV PLUS 700, TOUCH, RIO/DH, AC PS, STD MEM

Support 9307-RSE8S SUPT RENEWAL CONTRACT FOR 9307RSE8

Support GML-DMR SUPT REINSTATEMENT CONTRACT FOR GMLDM

Support F1785-L20ESERE FIRMWARE UPGRADE FOR 1785-L20E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300DEU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSB250AENE RSVIEW SE STATION 250 DISPLAY

RSI Software Products 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Motion Control 2098-IPD-030-DN DRIVE, 15A/30A, ULTRA5000, DEVICENET

BC646MBT001 CIM Machine Edition Traditional Development Suite w/1yr. SAFE

IC300DQM202 8 Relay Outputs (4.0A per point isolated)

IC752MTH899 Monitor -- 18" flat panel LCD active matrix monitor. Includes resistive touch.

MTR-3S65-G-R-0-E-S-MODRR Servo Motor with Seal with 2nd Encoder Fdbk

ZA06B-6114-K214#S A50HVis motor cooling fan straight power connector

20BR248A0AYNANC0 PowerFlex 700 AC Drive 20B

20G1ABC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-CTM1 PowerFlex 523 Control Module

2711P-T15C22A9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC12-5AA1 0.25KW

1492-JG4TW TERMINAL BLOCK

1492-WM3 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44231BC35

性能信號模塊 6ES7 532-5HF00-0AB0 AQ 8：模擬量輸出模塊，高速 AQ 8x U/I HS, 35mm 模塊，不含前連接器

156-B90CA1 90 A Contactor

1746-NO8I SLC 8 Point 20ma Output Module

1788-DNBO FlexLogix DeviceNet Communication Module

193S-EEPP E1 Plus 1-5 A Overload Relay

20-PP00056 DISCHARGING RESISTOR 2X8K FR10+

2090-CSBM1DF-14AF14 Kinetix Cable Single DSL 2090-Series

20AC022C3AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL050 Proficy GlobalAssist Complete for Proficy Workflow - 50 User License

GPA-602-F8 LVDT Expansion Unit (Full Bridge for Sangamo A6G1, Standard E4-8030), includes G-0602 connecting cable.

IC600CP624RR 19 inch Series Six Plus CPU 24Vdc Power Supply (11 Slots)

IC647HSTCSEO30KM eSignature Option for Historian - Enterprise Corporate Server 30000 Points (M4 Key)

IC647WFLARM002 PWFL - SCADA Alarm Response Management 2 User License

IC694ALG222 Input module, analog 16 point single ended/8 channel differential, voltage.

IC756RDV010J-99 DV Draw Development on IRIX Op Sys, Japanese, Version 9.9

MicroLogix 1200 System 1762-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-OJ PULSE OUTPUT EXPANDER ASSEMBLY

Distributed I/O 1794-OB16D 24V DC SOURCE DIAGNOSTIC OUTPUT MODULE, 16PT

Communications 9399-INTDOSUG INTERCHANGE FOR DOS USERS GUIDE

Operator Interface D9302-6.5.3 CONTROLVIEW HYDRAULICS CONFIG + OPTION USER MANUAL

Support 9358-BIZ1C0PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZ1C0PENE

Support F1771-ASBSERA FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL0LDRENE RSLADDER VIEWER FOR SLC500

RSI Software Products 9301-2SE350ESU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2350U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 5K TAG

Motion Control 0041-5072 TEFLON SHAFT SEAL KIT FOR USE ABOVE FOOD LINES

6216A-SI Mini Workstation. 6 (.43") Chars, Red LED Display. Sourcing Outputs. NEMA 4

IC200MDD845 MIXED OUTPUT RELAY 2.0A PER PT ISO 8PT / INPUT 24VDC POS LOG GRP 16PT

IC697ACC624 230VAC SLIM fan tray for the Series 90 70 or RX7i slim racks.

MTR-1221-E-D-E-0 MTR series NEMA 23 stepping motor with encoder. Winding connection type is determined by cable

Z44A730464-G18 Motor power right angle connector for B2/3000 or B6/2000 or A6/3000 or B8/3000is or B12/3000is servo motor

20BD077A3ANNADA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B2P5N103 PowerFlex 4M- 0.4 kW (0.5 HP) AC Drive

990NAD23021 Quantum Modbus Plus Super Tap

294D-FD1P5P-G1 Variable Frequency Drive

PFP-50N 導(dǎo)軌 0.5米

1492-SPM3B005-N MCB Supplementary Protector 0.5 A

軟啟動器 3RW40242BB14

電機啟動器 3VU16402CJ00

150-F361NZD SMC Flex Smart Motor Controller

1734-485ASC POINT I/O RS-485/422 ASCII Interface

1771-WN 1771 Field Wiring Arm

193-EEVF E1 Plus 55-110 A Overload Relay

20-750-BUS3-F10 PF755 FR10, IP00, OUTPUT TERMINATION KIT

2090-CPWM7DF-10AA25 MP-Series 25m Servo Power Cable

2097-V33PR3 Kinetix 300 Servo Drive

ET-GT-5ES-3SC 4 RJ45 Ports, 1 Singlemode Fiber Port Ethernet Switch

GFK-2028 Datapanel Models 150/160 and 240E Operator's Manual

IC220MDL641 INPUT, 24VDC POSITIVE LOGIC, 2PT (REQUIRES 1 IC220TBK082)

IC647DMB001 DataMart BI Connector

IC647PWR001 Proficy Power SCADA for Small Substation

IC693MDL241CA Conbal Coated Input 24 VAC 16 points.

IC756CDV001E-98 DV Development - Compaq True64 Op Sys Addt'l User, English, Version 9. 8

MSI-PROD Product Management Clients (Additional)

PLC-5/1771 System 1785-L80B PLC-5/80 CONTROLLER, 100K WORD SRAM

Distributed I/O 1738-EXT1 ARMORPOINT 1 M BUS EXTENSION

Communications 1784-PCC CONTROLNET PCMCIA COMMUNICATION CARD

Operator Interface 2711E-NA2 COMM CARD ADAPTER FOR PANELVIEW 1000E TERMINAL

Support 9304-WVPR300S SUPT RENEWAL CONTRACT FOR 9304WVPR300

Support 9324-RLD25U7ESE RSLOGIX 5000 LITE SPANISH TO PRO UPGRADE

DeviceNet Products 2711-K6C10 PV600 COLOR KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400 RSVIEW32 RUNTIME 32K

RSI Software Products 9371-EDETIAC RSWIRE DETAILER/IEC FOR AUTOCAD 14-14.01

Motion Control MPG-B025-091S24 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,SINGL,BRK

Silver Series 2711-T14C3 PV1400 COLOR TOUCH, DH485 & RS232 PRINT

HE693STP310 Three Axis (multiplexed) indexer module w/1 axis incr. encoder feedback

IC670MDL642 125VDC Pos./Neg. Logic Input 16 Pt. Grouped

QPJ2D101S2P QUICKPANEL 5" STN WITH CE MARK

ST-8371 STXi numbered markers 100 pieces