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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標準規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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Safety Advanced V14 6ES7833-1FA14-0YF5 Upgrade DS V5.4 -> Safety Adv. V14 SP1

1585D-M4UBDM-35 Ethernet Media M12, Patchord

1756-IRT8I ControlLogix 8 Point RTD/Thermocouple In

1797-IRT8 FlexEx 8 Point Temperature Comb Module

194E-E40-1753-6G 40 A 194E Load switch

2090-CFBM6DD-CCAA01 TL-Series 1m Feedback Cable

2090-MPPC-S MP-Series Power Connector Kit

BC646MDA075 View Development/Runtime 75 I/O with Proficy GlobalCare Complete

GC647ABS001 GC PA Batch Analysis Server

HMI-CAB-C118-A Cable - GEFanuc Series 6

IC641SWP040 Series 90 Protocol (SNP) Driver, DOS, Single-Use License

IC647IFCLNTS010M iFIX iClientTS 10 Additional Users (M4 Part)

IC660EBA104 Electronic Assembly for IC660BBA104

IC695PSA040 RX3I Power supply 120/240VAC and 125VDC 40 watts occupies two slots on s ystem base.

IC756WRE049K-22 DataViews Runtime for Windows 25-49, Per User, Korean, Version 2.2

FlexLogix System 1794-IV16 FLEX I/O 24V DC 16 CHANNEL SOURCING INPUT MODULE

PLC-5/1771 System D1785-6.1 1785 PLC5 PROG. CONTR. INSTRUCTION SET REF. MANUAL

Process Control 1757-PLXSIFO MOORE APACS QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C6D1 PV PLUS 1000, KEY/TOUCH, RIO/DH, DC PS, STD MEM

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RSI Software Products 9301-2SE2300KOU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (KO)

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RSI Software Products 9399-PLC5UM PLC 5, 6200 SERIES CONFIG. + MAINT. USER MANUAL

Motion Control 2098-DSD-HV030-SE HIGH VOLTAGE DRIVE, 7A/14A, ULTRA3000 W/SERCOS

BC646MDB700 Logic Developer PC w/Runtime 700 I/O

IC300MIX904 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A neg. logic with ESCP) and 4 channels Analog Inputs, current (0-20ma, 4-20ma), 12 bit; 2 channels Analog Outputs, current (4-20ma)

IC752SKT004 Mature, order QuickPanel instead. DataPanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT000), download & communication cables, WinCfg, user & programming manuals

MTR-3S84-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6124-H104 Alpha SVM1-40HVi FSSB 40 amp amplifier

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25A-D1P4N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T6C20A9 PanelView Plus 6 Graphic Terminal

6SE6440-2UD23-0BA1 3KW

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