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PXI-6251現(xiàn)貨 in stock! 歡迎來電咨詢~??！

PXI-6251,

PXI-6251

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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設定每天最多6段(段數(shù)也可設定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設定，假如設定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應;假如設定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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IC200PKG103 I/O STARTER KIT DeviceNet

IC697VRD008 RTD/Strain Bridge Module. Supports 8 channels of 100 ohm platinum RTD or +/-30mV & +/-100mV voltage bs. 12bits plus sign. Module has a removable terminal strip, no cable required

MTR-1337-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof Seal

ZA06B-0064-B503#0100 B4/4000HVis High Voltage Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD180A0AYNANC0 PowerFlex 700 AC Drive 20B

20G11RC011JA0NNNNN PowerFlex 755 AC Packaged Drive

25-COMM-E2P PowerFlex 520 Dual Port Ethernet Adaptor

140XCA10215 Quantum CABLEFAST電纜, 大電流, 50針D型,5M

294E-FD4P2P-G1-3-SB Variable Frequency Drive

D4D-2120N 觸點:1開/1閉,6A 250VAC機械壽命:1500萬次?撞壓式 ，停產(chǎn)，用D4NA-4122

1492-SPM3C020-N MCB Supplementary Protector 2 A

軟啟動器 3RW40362BB05

數(shù)字量輸入模塊 6ES7 221-1BH32-0XB0 SM 1221 DI 16x24 V DC

150-FPP25B SMC Flex Repair Part

1734-OB4 POINT I/O 4 Point Digital Output Module

1783-HMS8S4CGN Stratix 5400 12 Port Managed Switch

193-ESM-I-30A-C23 E300/E200 30 Amp Sensing Module

20-750-FLNG1-F2 PowerFlex 750 NEMA 1 Flange Adaptor Kit

2090-CPWM7DF-14AA30 MP-Series 30m SpeedTec Standard Cable

2098-DSD-HV030-SE Ultra 3000 3kW with SERCOS Servo Drive

GA646PCMS01 GlobalCare Assist for Change Management Electronic Signature Module (Single)

GFZ-0087 Series 90-70 and Genius Bus Controller Troubleshooting Pocket Guide

IC5000P256RM PanelPC 256MB RAM Option

IC647HITC HIT:Hitachi S10

IC647SI5M SI5:Siemens SI5

IC693MDL655 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts)

IC756HDV000J-99 DV Development - HP/UX Op Sys, Japanese, Version 9.9

MSI-S95 S95 XML Interface

PLC-5/1771 System 1771-IBN HIGH-TRUE INPUT MODULE, 10-30V DC, 32 INPUT

Distributed I/O 1790D-TN4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE, TERM BLOCK

Communications 1784-CP15 CABLE ASSY, 10 FT/3.2 M

Operator Interface 2727-RY1 MOBILEVIEW STYLUS WITH TETHER (5 PACK)

Support 9305-RSVADFVCFRS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCFR

Support 9515-RSCHM200R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM200ENE

EtherNet/IP Products 2706-PENETM ETHERNET/IP COMMUNICATION MODULE FOR 2706-P4X

RSI Software Products 9301-2SE3400ZHE RSVIEW32 RUNTIME 32K (CHINESE)

RSI Software Products 9515-RSMSVRENE RSMACC SERVER AND RSMACC CLIENT ACTIVATION

Motion Control 1326AB-B520E-M2K5L MOTOR,SERVO,460V,13.0NM,3000RPM,MULTI,BRK,IP67

4161-4-24-.8 BCD To 7 SEG Display . 4 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-C120 CABLE GE FANUC 90/30 CPU 351/352/363, RJ11 Serial Port

IC693CBL312 Cable, I/O Expansion, 0.15 Meters, Shielded

QSI2D100L2P QUICKSTART KIT 10.5" MONO LCD

TRM-21006664 7point screw terminal connector for 4.3/5/7.2 amp S2K controller extended digital I/O

20BC8P7A0AYNAND0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF046JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E019N104 PowerFlex 40- 11 kW (15 HP) AC Drive

140ACO02000C Quantum 模擬量輸出, 4通道, 4-20mA, 通道隔離, CC

284E-FVD7P6Z-25-CR-3-DB-SB EtherNet Variable Frequency Drive

E2E-X10D1-N NEW 10mm, 電感式,兩線,常開100mA 電源:10-30VDC圓M30

1492-SPM1C130-N MCB Supplementary Protector 13 A

通用型變頻器 6SE6 430-2UD31-5CA0 "15 KW,185 x 245 x 195"

電機啟動器 3VU13401MN00

150-C16FBD-8L Encl. SMC-3 16 A Smart Motor Controller

1608P-100A380V4E 100 A Pro DySC Sag Corrector

1769-RTB45 CompactLogix 5370 L1 Replacement Part

191S-ANEJ3-CB25C 1.6-2.5 A Compact Rev Starter W/Ckt-Bkr

194R-R2M 194R Extended Length Operating Shaft

2090-CPBM7E7-08AF01 1 m Length SpeedTec Extension Cable

2090-XXTPMP-16S07 MP-Series 7 m Length Power Cable

CP3B-0WPB-0070-AZ Power cable for B8/3000is motor. 7 meters

GF-905409 Connecting FlashCable to Mitutoyo Caliper (all except 500-15x/ 500-17x , 551 & 552 series).

IC200UEO016 VersaMax Micro Expansion 16 point (16) 24VDC Source ESCP Outputs, 24VDC Power Supply (includes IC200CBL501)

IC647ABS001 PA Batch Analysis Server

IC647PBBDF0 PPS Boiler Bookshelf - Dual Fuel

IC693CBL301 Rack Expansion Cable, I/O Expansion, 2 Meters

IC754ACC06GASE Gasket for 6-Inch Euro QP-View & Control

IMC-313P-X-D 3 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-APSMAN SLC 500 APS MANUAL SET

Open Automation Systems 1746-BAS BASIC MODULE FOR PROGRAMMABLE CONTROLLER

Application-specific products 1404-M605B-ENT 1404-M6 ETHERNET PM3000

Operator Interface 2711-K10G12L1 PV1000 GRAYSCALE KEY, PBUS & RS232 PRINT

Support 9301-2SE3300FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300FR

Support 9380-RSBVS SUPT RENEWAL CONTRACT FOR 9380RSBV

DeviceNet Products 1792D-CB18JP MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE3300ESU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-EP10U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 10

Motion Control MPL-B4530K-SK22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V

Motion Control 2090-XXLF-X330B AC LINE FILTER,ROXBURGH MIF330

GQPI2D101S2P 10.5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRA159 View 1500 Tag Runtime System

MTR-1N31-N-A-S-0 Replaced by MTR-1N31-I-N-A-S-0

QPM3D200B2P/B 6 inch Blue Monochrome Mini/ Blank Label/ 24VDC

20BC043A3AYNANC0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND034AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF025-CL PowerFlex EMC Filter

2711P-RN0 PanelView Plus Communication Module

280S-RT35 ArmorStart Three-Phase Power Media

C200H-IA121 輸入單元, 8點, 100 -120 VAC