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PXIe-2748,

PXIe-2748

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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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IC647IFPLSRUNLMTM iFIX Plus SCADA Unlimited Server (M4 Part)

IC660MLR101 Label for IC660BBR101 (Qty 100)

IC697BEM733RR Series 90-70 Genius Remote I/O Scanner

IC800BBK021 Battery backup kit for Beta and Beta i series amplifiers

ControlLogix/1756 System 1756-L55M16 LOGIX5555 PROCESSOR WITH 7.5MBYTE MEMORY

Industrial Computers 6182H-7BEH6B VVCE 700, KEY/TOUCH, EXT MEM, RIO/DH, AC

Process Control 9358-BHIST03ENE RSBIZWARE BATCHHISTORIAN - 1-3 BATCH SERVERS

Operator Interface 2711P-B15C6D2 PV PLUS 1500, KEY/TOUCH, RIO/DH, DC PS, EXT MEM

Support 9240-WIN16RTR SUPT REINSTATEMENT CONTRACT FOR 9240WIN16RT

Support 6723-PCOS SUPPORT RENEWAL CONTRACT FOR 6723-PCO

Support F5130-KA FIRMWARE UPGRADE FOR 5130-KA PLC5250 PROCESSOR MOD

RSI Software Products 9301-2SE2350ZHE RSVIEW32 WORKS 5K (CHINESE)

RSI Software Products 9351-HPUSRT INTERCHANGE FOR HP-UX RUNTIME

RSI Software Products 9399-WGSUG RSSERVER FOR GE FANUC SERIES 90 USER'S GUIDE

Motion Control 8720MC-RPS190BM MASTER 460V 190AMP RPS

BC646MRE000 Logic PC & View Runtime (HRT) 8,000 I/O

IC300RTD000 2 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000), 18 bit

IC754VKI06STD Starter Kit - 6" Color-STN QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-G-R-B-M-0RR Servo Motor Metric 24V Brake

20AD-DB1-B PowerFlex 70 Resistor Kit

20DC037A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANC260AA0NNNNN PowerFlex 755 AC Packaged Drive

25B-V2P5N104 PowerFlex 525 0.4kW (0.5Hp) AC Drive

280-M22F-M1 ArmorConnect M22 Female Receptacle

FR-F740-11K 17.5KVA 23A 11KW 3相AC380V/50Hz/60Hz

1492-LG3T IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494F-V4 Combination Starter Door Hardware

軟啟動(dòng)器 3RW44362BC46

ET 200SP 6ES7132-6BF00-0BA0 DO 8x24VDC/0,5A 標(biāo)準(zhǔn)型，基座單元類型 A0

1585D-E4UBDE-20 1585D Ethernet Media Patchcord

1753-L32BBBP-8A GuardPLC 1800 Safety Controller

1794-IE4XOE2XT Flex XT 4 Input 2 Output Analog Module

194E-AA40EX-PE-TN 194E Load switch

2080-LC30-24QBB Micro830 24 I/O Controller

2090-CSWM1DF-18AA04 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNANC0 PowerFlex 70 AC Drive 20A

GC646MPSS99 Proficy GlobalCare Complete for Logic Developer - PLC Standard Unlimited Seat Site License

HE693RTD600 RTD Input, 6 channel, 3-wire, 0.5C res., -100 to +850C range (Pt-100 )

IC610CPU106RR Series One Plus CPU, 3.7K Words

IC647HSTSC5KM Server to Server Collector for Historian - Standard Server 5000 Points (M4 Key)

IC660BBD021 Block 24/48Vdc Sink I/O 16 Circuits, 3 Wire Sensor Compatible

IC694PWR321CA Conbal Coated Power Supply 120/240VAC, standard.

IC756WDN009E-275 "DataViews Development System for Visual Basic, Java, C++ & Native C, 1 User, English v2.7.5"

MicroLogix 1500/1769 System 1769-RL2 REPLACEMENT DOOR LABELS FOR SPEC. I/O (2 PER KIT)

PLC-5/1771 System 1771-P5EK CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-OB4E FLEXARMOR 4 POINT 24VDC SOURCING OUTPUT

Operator Interface 2711P-B6M5A PV PLUS 600 GRAYSCALE, KEY/TOUCH, RS232, AC PS

Support 9323-PA2JS SUPT RENEWAL CONTRACT FOR 9323PA2J

Support 9358-PB30R SUPT REINSTATEMENT CONTRACT FOR 9358PB30ENE

Support F1772-LZSERC FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7FRR RSLOGIX 5000 FULL TO PRO UPGRADE, EXP >90, FRENCH

RSI Software Products 9305-RSVADFVCENE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (ENGLISH)

RSI Software Products 9301-PCI1500S7 APPLICOM PCI1500S7 PROFIBUS INTERFACE FOR SIEMENS

Motion Control 2094-BM02 MODULE, AXIS, 400/460V, 15A INV.

A06B-0158-B175#7008 A40/2000 Servo Motor, Fan Package, Holding Brake, 64K Serial Encoder

IC200UDR010-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply

IC752CBT050 Mature. Order QuickPanel instead. DataPanel 320T CB (Color Base): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock.

MTR-1N33-N-A-S-0-MODRR Stepping Motor N34 MOD+0.5 Shft Dia

ZA06B-0128-B575#7008 A6/3000 servo motor with 64k serial encoder

20BD5P0A0AYNAND0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G11TF500JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D4P0 PowerFlex 520 1.5kW (2Hp) Power Module

396MMC50004 Quantum MMF 程序員包

FRN1.5E1S-2J 3.0KVA 8A 1.5KW 3相AC220V/50Hz/60Hz

A20B-0005-0610

1492-SPM3D040 MCB Supplementary Protector 4 A

軟啟動(dòng)器 3RW40281TB05

SIMATIC HMI 系列面板 6AV2123-2DB03-0AX0 KTP400 Basic PN 4 寸觸摸 + 按鍵

150-SD3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-ADN18P ArmorPoint DeviceNet Network Adaptor

1783-US8T Stratix 2000 Unmanaged Switch

193-KA16 0.10-.16 A IEC Bibllic Overload Relay

20-750-NEMA1-F6 PowerFlex 750 Frame 6 Conduit Box Kit

2090-CPWM7DF-16AF12 MP-Series 12m Length Power Cable

20AB022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFESGSRUNLMT GCA iFIX Optn: ESig & ERec Unl I/O Srv

GP647IFCLNTCRN GCP iFIX iClient Run

IC600BF810RR 115V Isolated Input Module (6 points)

IC647HSTCC300M Calculation Collector for Historian - Standard Server 300 Points (M4 Key)

IC647TBLCPVC050 Virtual Campus for Proficy Troubleshooter and Cause+ - 50 Users

IC693MDL916 Output module, Isolated Relay, Normally Open, 4 Amp, 16 point. Requires High Density Terminal Block (IC694TBBx32 or IC694TBSx32). Compatible with RX3i and Series 90-30.

IC756LDV001E-97 DV Development - Inb/Linux RedHat Addt'l User, English, Version 9.7

Pico Controllers 1760-CBL-INT05 PICO-LINK CONNECTIVITY CBL 1.5M 1 PCS/PACK

PLC-5/1771 System 1771-OG TTL OUTPUT MODULE

Distributed I/O 1791-16B0 BLOCK I/O, 24V DC, 16 POINT MODULE (16 INPUT)

Communications 1786-TNCJ4 CONTROLNET TNC COAXIAL CONN - JACK TO JACK

Operator Interface 2707-MVH232 MICROVIEW, HAND-HELD, 2 LINE LCD, RS-232

Support 9701-VWSS100AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS100AENE

Support 9324-RL0100ITS SUPT RENEWAL CONTRACT FOR 9324RL0100IT

EtherNet/IP Products 1734-AENT 24V DC ETHERNET ADAPTER

RSI Software Products 9301-2SE340ZHU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.32000 TAG

Motion Control F-4075-R-H04AN MOTOR,F-,NEMA 56C W/24V BRAKE,82 IN LB CONT.

4363-H 4363 WITH 0-10 V OR 4-20 mA OUTPUT

IC200ACC415 RS-232 to RS-485 Converter requires IC200CBL500 or equivalent.

IC693MCM001 Series 90-30 Digital Servo Interface Module

TRM-21000422 Screw Terminal Connector 14 Pt. Obsolete Whedco PowerCube Replacement Only

VMEM-ADM VisualMEM Admin Seat

20BD022A0AYNANA0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC030AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D012N103 PowerFlex 400- 5.5 kW (7.5 HP) AC Drive

140CRA93200 Quantum RIO 站適配器, S908 RIO, 單電纜，遠(yuǎn)程（分站）

285-BRC25-M14D Source Brake Patchcord Cable, 14M, M25

繼電器輸出:一常開(kāi)/閉, 250VAC 3A. 面板尺寸:72*72mm.

1492-SPM1D160 MCB Supplementary Protector 16 A

通用型變頻器 6SE6 440-2UD32-2DB1 "22 KW,275 x 520 x 245"

電機(jī)啟動(dòng)器 3VU13401TC00

150-C60NBD SMC-3 60A Smart Motor Controller

1692-ZG3366 24 V DC Electronic Circuit Protection

1771-ID16 Isolated Input Module, 120VAC

193-EC3DD E3 Plus 9-45 A Overload Relay

198-MT4 ModCenter IEC Selector Switch

2090-CPWM4DF-10AF15 MP-Series 15 m Length Power Cable

2094-ANCON-1 Kinetix 6000 Connector Set

D9201-CONV PCPIM 9 PIN TO RJ12 Adapter

GFK-0631 Series 90-30 I/O Link Slave Interface User's Manual

IC200UEX824 VersaMax Micro 4 channel Thermocouple/mV b expansion module. Supports Type K,J,E,S,T,B,N,-/+50mV,-/+100mV bs, 12bit resolution. Power source required for expansion module is 24VDC.

IC647AQC010 PA Quality Client 10 Pak

IC647PLSVWR Proficy Pulse Viewer

IC693CHS399RR Base, Remote Expansion, 5 Slots (700 ft)

IC754UPGRD10CTRL QP Control OS Upgrade Qty-10

ME51-M-ST 10/100 baseT to multi-mode ST fiber converter

SLC/1746 System 1747-DU501 SLC 5/05 UPGRADE KIT

Distributed I/O 1734-AENT 24V DC ETHERNET ADAPTER

Application-specific products 1803-EEM03E12 EEM,24 ANALOG, 4 TO 20 MA, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G15 PV1000 GRAYSCALE TOUCH, CNET & RS232 PRINT

Support 9301-2SE3500S SUPT RENEWAL CONTRACT FOR 93012SE3500

Support 9381-PEDREPENR SUPT REINSTATEMENT CONTRACT FOR 9381PEDREPEN