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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動設(shè)計(jì)，并對工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。
 

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Distributed I/O 1791D-8B8P DNET 24VDC CBLOCK I/O,8 IN SINK 8 OUT SOURCE, BASE

Communications 1784-PCMC1 PCMCIA 1784-PCMK CARD W/1784-PCM6

Operator Interface 2706-P72CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSPTS SUPT RENEWAL CONTRACT FOR 9305RSVADSPT

Support 9515-RSMSVRR SUPT REINSTATEMENT CONTRACT FOR 9515RSMSVRENE

EtherNet/IP Products 2711-T10C20 PV1000 COLOR TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2200U5R UPGRADE: OUT-SUPT: RSSQL PROF.150 TO 300 TAG

Motion Control 1326AB-B720F-M2K7L MOTOR,SERVO,460V,31.8NM,5000RPM,MULTI,BRK,IP67

4161-6-5-N12 BCD TO 7 SEG DISPLAY. 6 DIGIT. 5 VDC. NEMA 12

HMI-CCT-402 Backlight for the 7.5" Color TFT (QPGCxDE0000)

IC693CPU323LT 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program (LT)

SM1000ATC QUICKMARQUEE CABLE IBM AT PROGRAMMING

TRM-21006679 9 point screw terminal motor or ac power connector for IMC servo controller

20BD011A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1ANF263JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E6P6N104 PowerFlex 40- 4 kW (5 HP) AC Drive

140HLI34000 Quantum 高速鎖存/計(jì)數(shù)模塊,24 VDC

284G-FVD2P3S-N-RG-CBG-DB1-EMI ArmorStart Spare Parts

E2Q-N15E3-51Q 15mm,電感式,一常開/閉 200mA NPN電源:12-24VDC方40×40

1492-SPM1C500 MCB Supplementary Protector 50 A

通用型變頻器 6SE6 440-2UC17-5AA1 0.75 KW,73 x 173 x 149

電機(jī)啟動器 3VU13402MM00

150-C25FBD Encl. SMC-3 25 A Smart Motor Controller

1609-B600E Uniterruptible Power Supply

1770-KFDG RS-232C to DeviceNet Interface Module

193-EC1CB E3 5-25 A Overload Relay

194R-TL4 Terminal Lugs, 600Mcm, Kit

2090-CPBM7E7-10AF09 MP-Series 9 m Length Pwr and Brake Cable

2093-AM02 Kinetix 2000 Axis Module

CP6B-0WPB-0140-AZ Power cable for B22/2000is motor. 14 meters

GF-AU2.5V Connecting FlashCable to Analog Unipolar +2.5 V (No connector).

IC200UEX015 14 point Exp (8) 12VDC In, (6)12VDC Out, 12VDC Power Supply (includes IC200CBL501)

IC647AEC005 PA Efficiency Client 5 Pak

IC647PCM100 Proficy Change Management Server - 100 Concurrent Users

IC693CBL331 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, 2 Meter

IC754CBF12CTD Control 64MB/64MB 12in Color TFT Blank

IMC-31PP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet 24 Amp

SLC/1746 System 9399-S5SR 9399-S5SR SLC-500 A.I. SERIES SOFTWARE REFERENCE

Distributed I/O 1732D-IB8M12 DEVICENET 24VDC 8 INPUT W/M12

Application-specific products 1404-M805B-232 MASTER MODULE-PQ 232 COM-24V P/S

Operator Interface 2711-T10C1 PV1000 COLOR TOUCH, RIO & RS232 PRINT

Support 9301-2SE3400ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400ES

Support 9381-P500KENS SUPPORT RENEWAL CONTRACT FOR 9381P500KEN

DeviceNet Products 1790-T0A8X LDX I/O, 120V AC, 8 OUTPUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U1 RSVIEW RUNTIME 300 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-EPBKY30ENE RSBIZWARE EPROCEDURE BACKUP KEY 30 UNITS

Motion Control MPL-B520K-MK22AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,11.3KG

Motion Control 9101-1392 KIT, TERMINAL BLOCK, J2 TO 25 PIN TB, 1M

GQPJ2D101S2P 5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRD075 Logic PC (HRT) 75 Tag Runtime System

MTR-3T22-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 2C5 PC Port is 25-pin male and CNC port is 25-pin female. This is for Xon/ Xoff communications.

20BC056A3AYNANA0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE041AA0NNNNN PowerFlex 753 AC Packaged Drive

22-XCOMM-DC-BASE PowerFlex External Comm Enclosure

140CPU43412U Quantum Unity Quantum 43412 CPU

281D-F12Z-10C-CRW ArmorStart Direct Online RVSG Starter

C200H-ID215 多點(diǎn)I/O單元, DC輸入 24VDC 32點(diǎn)

1492-QP5-6 IEC 6 pole Plug-in Connection Block

連接電纜 6ES7468-1BF00-0AA0 IM 電纜，5m

變送器 3RS11011CD30

1497-E-BASX-3-N Control Circuit Transber

1606-XL480EP Power Supply XL 480 W Power Supply

1762-L24BXB MicroLogix 1200 24 Point Controller