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PXI-6542現(xiàn)貨 in stock! 歡迎來電咨詢~！！

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PXI-6542

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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對常見的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會生活的各個方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時更新系統(tǒng)，以保證最大程度地滿足對復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時間的限制，進(jìn)行遠(yuǎn)程控制，實現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時間及加工程序的應(yīng)用。因此，對于整個數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時間，以實現(xiàn)同一時間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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20BD040A3AYNACC1 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC910AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D012N104 PowerFlex 40P- 5.5 kW (7.5 HP) AC Drive

140NOE77111 Quantum TSX Quantum FactoryCast Web Server Modul

290E-FAP-G1-3 Direct Online Starter

MY2J 24VDC，110VAC，220VAC，2開2閉，觸點(diǎn) 5A

1492-SPM2C050 MCB Supplementary Protector 5 A

軟啟動器 3RW30261BB14

電機(jī)啟動器 3VU16402MQ00

150-F201FBD Encl. SMC Flex Smart Motor Controller

1732D-IB16M12MINI ArmorBlock 16 Point Input Block

1771-OM 1771 8 Point Digital Output Module

193-ED1DP E1 Plus 3.2-16 A IEC Overload Relay

199-FSMA1 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA02 MP-Series 2m Standard Power Cable

2094-SE02F-M00-S1 Kinetix 6200/6500 Control Module

DT1009 Industrial Keyboard (for environments with industrial solvents)

GFK-1062 Series 90-70 High Speed Counter Manual (IC697HSC700)

IC210NDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog bs. Not expandable,no LCD/Keypad, no cover.

IC647BSP010 Batch Small Server Pak (10 Units)

IC647PRTHE010M Proficy Portal Historian Edition Client Pack 10 Users (M4 Key)

IC693CPU363CA CPU363 conbal coated. CPU supports 240K of memory, 2 serial ports and up to 4,096 I/O.

IC756ADV000E-99 DV Development - AIX Op Sys, English, Version 9.9

MSI-EFF-25-43 Efficiency Mang Clients 25 Pack-43

SLC/1746 System 1746-RL71 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OV32

Distributed I/O 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

Application-specific products 9307-RSP32WENE RSPOWER32 WORKS

Operator Interface 2711-NF5 FUNCTION KEY STRIP PV1400 COLOR

Support 9302-NETS SUPT RENEWAL CONTRACT FOR 9302NET

Support 9510-PPKCENS SUPT RENEWAL CONTRACT FOR 9510PPKCEN

DeviceNet Products 1787-PLUG10R DEVICENET 10 POSITION CONNECTOR WITH JACK SCREWS