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PXI-2523現(xiàn)貨 in stock! 歡迎來電咨詢~！！

PXI-2523,

PXI-2523

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點(diǎn),其中40個開關(guān)量輸入點(diǎn)，24個輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲, PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號的狀態(tài)以及編制的軟件程序自動控制各電機(jī)，電磁閥，指示燈等，完成整個生產(chǎn)的工藝動作程序，鋼領(lǐng)板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號:主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號

　　控制的負(fù)載主要分成三類:一是7臺交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時器T03延時到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動，同時接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號時發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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193-T1AA63 0.45-.63 A IEC Bibllic Overload Relay

20-DA1-A0 PowerFlex 700 24V AC-DC IO Kit

2090-CSBM1DF-10AF14 Kinetix Cable Single DSL 2090-Series

20AC011A3AYYAEC0 PowerFlex 70 AC Drive 20A

GA647TDV000 Proficy GlobalCare Assist for CIMPLICITY HMI Server No Limit Development and Runtime System

GP647IFPLSR00900 GCP iFIX Plus SCADA 900 I/O Srv

IC600BF944RR 12K ASCII/Basic I/O Module

IC647HSTCR750KM Collector Redundancy Option for Historian - Standard Server 750,000 Points (M4 Key)

IC647TRT000 CIMPLICITY HMI Server NO LIMIT Runtime System

IC693PTM101CA Conbal Coated Power Transducer Module

IC756MDV001J-98 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.8

MicroLogix 1000/1761 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

PLC-5/1771 System 1771-NBVC HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB18P MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

Communications 9351-ICDOC INTERCHANGE DOCUMENTATION SET (RELEASE 6.0)

Operator Interface D6190-6.5.25DE CONTROLVIEW DOS SYS.INSTAL.MANUAL-CVX,RTX(GERMAN)

Support 9358-B03S SUPT RENEWAL CONTRACT FOR 9358B03ENE

Support 9392-CDRSITE DATADISC ENGLISH/ITALIAN BUNDLE

RSI Software Products 9323-L3300DU UPGRADE: IN-SUPT: 6200-3 BOTH TO AI-3 BOTH

RSI Software Products 9301-2SE3500PTU1 REVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9356-SQLSAPECENE RSSQL FOR SAP SOLUTIONS ENTERPRISE CONNECTOR

Motion Control TL-A2530P-BJ32AA MOTOR, SERVO, 2.6NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A739466 Series 90-30 State Logic CSE331 Upgrade to latest revision

IC200CHS005 I/O CARRIER SPRING STYLE

IC694MDL632 INPUT MODULE 125 VDC 8 POINT POS/NEG LOGIC

MSI-UNIV-WEB-43 Univ Web(RTIP/Dash/Web/Excel)-43

VSPC32-SF VisualSPC ShopFloor includes Attribute Data Collection, Measurement Sy stems Analysis and A-681 interface cable.

20BD040A3AYNACC1 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC910AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D012N104 PowerFlex 40P- 5.5 kW (7.5 HP) AC Drive

140NOE77111 Quantum TSX Quantum FactoryCast Web Server Modul

290E-FAP-G1-3 Direct Online Starter

MY2J 24VDC，110VAC，220VAC，2開2閉，觸點(diǎn) 5A

1492-SPM2C050 MCB Supplementary Protector 5 A

軟啟動器 3RW30261BB14

電機(jī)啟動器 3VU16402MQ00

150-F201FBD Encl. SMC Flex Smart Motor Controller

1732D-IB16M12MINI ArmorBlock 16 Point Input Block

1771-OM 1771 8 Point Digital Output Module

193-ED1DP E1 Plus 3.2-16 A IEC Overload Relay

199-FSMA1 Industrial Relay R-C Surge Suppressor

2090-CPWM7DF-08AA02 MP-Series 2m Standard Power Cable

2094-SE02F-M00-S1 Kinetix 6200/6500 Control Module

DT1009 Industrial Keyboard (for environments with industrial solvents)

GFK-1062 Series 90-70 High Speed Counter Manual (IC697HSC700)

IC210NDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog bs. Not expandable,no LCD/Keypad, no cover.

IC647BSP010 Batch Small Server Pak (10 Units)

IC647PRTHE010M Proficy Portal Historian Edition Client Pack 10 Users (M4 Key)

IC693CPU363CA CPU363 conbal coated. CPU supports 240K of memory, 2 serial ports and up to 4,096 I/O.

IC756ADV000E-99 DV Development - AIX Op Sys, English, Version 9.9

MSI-EFF-25-43 Efficiency Mang Clients 25 Pack-43

SLC/1746 System 1746-RL71 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OV32

Distributed I/O 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

Application-specific products 9307-RSP32WENE RSPOWER32 WORKS

Operator Interface 2711-NF5 FUNCTION KEY STRIP PV1400 COLOR

Support 9302-NETS SUPT RENEWAL CONTRACT FOR 9302NET