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增材制造驅(qū)動創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會動態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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1492-N36 TERM BLCK End Barrier High Density

回路閉環(huán)控制模塊 6ES7355-0VH10-0AE0 FM355C，4 回路閉環(huán)控制模塊，8DI/DO，4AI，2個(gè) 20pin 前連接器

行程開關(guān) 3SE53223SE23

TIA 博途 WinCC 選件 6AV2107-2KG00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 5 -> 10 Clients

1585J-M8HBJM-50 RJ45 Ethernet Media

1760-IB12XOW6I Pico DC Expansion Input/Output Module

188-K2C005 Miniature Circuit Breaker 0.5 A

194L-A12-1754 12A 194L Load Switch

2090-CHBP8S8-12AA12 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S12 MP-Series 12 m Length Brake Cable

BC647MPP101 Logic Developer PLC Professional with Programming Cable with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTDV00075 GCC iFIX Std HMI 75 I/O Dev

IC200CHS111 I/O interposing relay style, relay 8 amps isolated, fused 16 points

IC646MSP101 Logic Developer State Professional with Programming Cable

IC647IFSTRN00075M iFIX Standard HMI 75 I/O Runtime (M4 Part)

IC670CHS004 Thermocouple Cold Junction Compensation Base is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style. Refer to the manual GFK1290-D for the Thermocouple Input Module (IC670ALG630), on page 5, explains the alternatives for cold junction compensat

IC697CSE925RR State Logic CPU, 64MHz, 80486DX2

IC800SKCPV050 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor connected to an S2K. 5 meters

ControlLogix/1756 System 1756-OH8I 90-146 VDC ISOLATED 2 AMP OUTPUT 8 PTS (36 PIN)

Industrial Computers 6182H-12BEH15D VVCE 1250, KEY/TOUCH, EXT MEM, CNET, DC

Process Control 1757-FIMUPG100 FIELDBUS LICENSE UPGRADE, 100 FIMS

Operator Interface 2711P-RGT15 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMESR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMES

Support 9354-SS100S 9354-SS100 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1788-CNFR CONTROLNET LOGIX DAUGHTER CARD

RSI Software Products 9301-2SE2400PTU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9357-ANETL3 RSNETWORX BUNDLE FOR CNET, DNET & ENET

Motion Control MPL-A330P-MJ22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNBMP-18S03 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 3 MTR.

CBL-132 Cable.Allen Bradley PLC5 1785-KE (RS-232)

IC600PB553RR PDT Processor Board

IC800SKCEV050 Encoder Cable, S2K to 1 - 5 kW S-Series Servo Motors, 5 Meters

OC647IFESGSR00075C iFIX Optn: ESig & ERec 75 I/O Server (M1Component Part)

20AD052A3AYNANC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A0EYYANANE PowerFlex 700S AC Drive 20D

20P-S520L PowerFlex DC IO Converter Board

2711-CBL-HM10 PanelView 300 10 m Operating Cable

280-PWRM22E-M4 ArmorConnect 3-PH Power Media drop cable

FX2N-4AD 4通道模擬量輸入模塊

1492-M6X5VGND Connection Products

1494U-ALT31 1494U 30A-100A Line Terminal Adapter

軟啟動器 3RW44532BC35

SIMATIC STEP 7 V14 6ES7822-0AA04-0YA5 SIMATIC STEP 7 基本版 V14 浮動授權(quán)

1585D-M4UBDE-4 Ethernet Media M12, Patchord

1756-IB32 ControlLogix 32 Pt 12/24V DC D/I Module

1794-TB3TS Flex Terminal Base

194E-E16-1753-4G 16 A 194E Load switch

2090-CFBM4DF-CDAF03 MP-Series 3m Feedback Cable

2090-KFBM4-CAAA MP-Series Feedback Connector Kit

BC-FDT-DTM-SW1 FDT-DTM Software for use in FDT frame applications (shipping version). Existing DTM that communicates serially and is used primarily with MTL HART Multiplexers and Serial BIMs (8502 and 8505)

GC646TDV935 "Proficy GlobalCare Complete for HMI Server 35,000 Point Runtime / Development license"

HMI-AGO-204 ANTI-GLARE OVERLAY 6 inch/ 5 per pack

IC640WMI610RR Series Six XT/AT Parallel/Serial Interface Card

IC647HSTSSEO75KM eSignature Option for Historian - Standard Server 75000 Points (M4 Key)