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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導致調(diào)試失利，不但延誤工期，甚至會損壞設(shè)備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準備

　　體系設(shè)備調(diào)試前的技能準備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應設(shè)備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點模仿設(shè)備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　?、趶娭棉k法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關(guān))，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現(xiàn)規(guī)劃要求。
 

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MicroLogix 1500/1769 System 1769-RTBN10 REPLACEMENT 10 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System 1771-P5K CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-OB8E FLEXARMOR 8 POINT 24VDC SOURCING OUTPUT MODULE

Operator Interface 2711P-B6M5D PV PLUS 600 GRAYSCALE, KEY/TOUCH, RS232, DC PS

Support 9323-PA2SR SUPT REINSTATEMENT CONTRACT FOR 9323PA2S

Support 9358-PB30S SUPT RENEWAL CONTRACT FOR 9358PB30ENE

Support F1772-LZSERD FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7ITE RSLOGIX 5000 FULL TO PRO UPGRADE, ITALIAN

RSI Software Products 9305-RSVADFVCESE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (SPANISH)

RSI Software Products 9301-PCI2000ETH APPLICOM PCI2000ETH ETHERNET INTERFACE 1 PROTOCOL

Motion Control 2094-BMP5 MODULE, AXIS, 400/460V, 4A INV.

A06B-0371-B577#7008 A1/3000 Servo Motor, 64K Serial Encoder

IC200UEC108 VersaMax Micro Expansion 8 point combination (4) 24VDC In, (4) 24VDC Output Source, SNK Out Expansion, 24DCPS

IC752CBT050RR Datapanel 320T CB (Color Base): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock.

MTR-1N41-G-E-A-E-0RR Stepping Motor Nema42

ZA06B-0128-B575#7076 A6/3000 servo motor with IP67 sealing and 64k serial encoder

20BD5P0A3AYNACC0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G14GD125AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D6P0 PowerFlex 520 2.2kW (3Hp) Power Module

771BSS47101 Quantum CONCEPT S 版注冊服務(wù)

FRN2.2E1S-2J 4.1KVA 11A 2.2KW 3相AC220V/50Hz/60Hz

A20B-0005-0611

1492-SPM3D040-N MCB Supplementary Protector 4 A

軟啟動器 3RW40281TB04

SIMATIC HMI 系列面板 6AV2123-2GA03-0AX0 KTP700 Basic DP 7 寸觸摸 + 按鍵

150-SD3NBR SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-ADNX ArmorPoint DeviceNet Network Adaptor

1783-ZMS16TA ArmorStratix 5700 16 port managed switch

193-KA25 0.16-.25 A IEC Bibllic Overload Relay

20-750-NEMA1-F7 PowerFlex 750 Frame 7 Conduit Box Kit

2090-CPWM7DF-16AF15 MP-Series 15m Length Power Cable

20AB022C3AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFPLDV00075 GCA iFIX Plus SCADA 75 I/O Dev

GP647IFCLNTCRO001 GCP iFIX iClient Read Only 5 PK Keyless Runtime Version

IC600BF811RR 5VTTL/10-50Vdc Input Module

IC647HSTCC30KM Calculation Collector for Historian - Standard Server 30000 Points (M4 Key)

IC647TBPC TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930 Relay Output, Isolated, 4 Amp (8 Points)

IC756LDV001E-98 DV Development - Inb/Linux RedHat Addt'l User, English, Version 9.8

Pico Controllers 1760-CBL-INT300 INTRA-CBL 100M NONTERM

PLC-5/1771 System 1771-OGD TTL OUTPUT MODULE

Distributed I/O 1791-16BC BLOCK I/O, 24V DC, 32 POINT MODULE

Communications 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

Operator Interface 2707-MVMNT MICROVIEW HAND-HELD PANEL MOUNT ADAPTER

Support 9701-VWSS100AS SUPT RENEWAL CONTRACT FOR 9701VWSS100AENE

Support 9324-RL0100PTR SUPT REINSTATEMENT CONTRACT FOR 9324RL0100PT