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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點(diǎn)制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時的回來信號節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn)，對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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GC647AQC010 GC Quality Client 10 Pak

HMI-COV-202 FRONT SHEET COVER FOR 10.5 inch (QPI2xxxx-C2P/ - L2P/ -S2P)/ 10 per pack

IC641VPS325 VersaPro Standard Edition 25 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs

IC647IFPLDV00150K iFIX Plus SCADA 150 I/O Development (M1 Kit Part)

IC660ELB906RR PCIM Module and S/W Drivers

IC697ACC729 Top and Bottom PWA Cover - I/O Link

IC756WRT499E-26 DV-Tools Runtime Windows, Eng v2.6

FlexLogix System 1794-IJ2 2-CHANNEL HIGH RESOLUTION FREQUENCY MODULE

PLC-5/1771 System D6200-6.4.7RU PLC5 PROG. SW PROGRAMMING MNL (RUSSIAN)

Process Control 1757-UPGNV UPGRADE OPEN DATA ACCESS - 5

Operator Interface 2711P-B12C4D1 PV PLUS 1250, KEY/TOUCH, ENET DC PS, STD MEM

Support 6001-F3ES SUPT RENEWAL CONTRACT FOR 6001F3E

Support 2711-ND2FRS SUPT RENEWAL CONTRACT FOR 2711ND2F

Support F1785-L60LSERA FIRMWARE UPGRADE FOR 1785-L60L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230KOU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (KO)

RSI Software Products 9701-VWSS100AENE RSVIEW SE SERVER 100 DISPLAY

RSI Software Products 9399-RSVADSGR RSVIEW32 ACTIVE DISPLAY SYS GETTING RESULTS GUIDE

Motion Control 1394C-SJT22-D MODULE,SYSTEM,22KW,SERVO,W/SERCOS INTF,NO HIM

BC646MPP050 Logic Developer - PLC Professional w/1 Yr of SAFE - 50 pack

IC300OCS077 14 AC Inputs (120vac), 10 Relay Outsputs (3.0A ea) & CsCAN

IC752WFC585 CONTROLSTATION DS2050 15" 850 MHz/256MB RAM WNT

MTR-3T24-H-R-0-M-SRR Servo Motor Metric with Seal

ZA66L-6001-0026#L100R3 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 100M

20D-STEG-B1 PowerFlex 700S Stegmann Encoder Board

20G1AJE295JN4NNNNN PowerFlex 755 AC Packaged Drive

25B-B017N104 PowerFlex 525 4kW (5Hp) AC Drive

2711PC-K4M20D8 PanelView Plus 6 400 Keypad Terminal

6SE6430-2UD42-0GB0 200KW

1492-L3T-B IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ606-A4-B-D-E 600 A Flange Mtd Cable Switch

軟啟動器 3RW44271BC34

備品備件 6ES7 528-0AA70-7AA0 接口模塊（6ES7 155-5AA00-0AB0）前蓋板 5 片 / 包

1585BT-M8UBBM-15 Ethernet Media Variant 1, Patchcord

1747-C20 SLC Replacement Cable

1790D-T8A0 CompactBlock LDX 8 Point I/P Base Block

194E-A40-1756 40 A 194E Load switch

20-VB00299 PowerFlex 700S-H-AFE Fan Inverter Board

2090-CSWM1DE-14AA01 Kinetix Cable Single DSL 2090-Series

20AC072A3AYNAEC0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDA700 Proficy GlobalCare Complete for View Development /Runtime 700 I/O

HE693BEM310 SDS Bus Interface Module

IC600PM544RR Redundant Processor Unit Auxiliary Power Supply, 24Vdc

IC647HSTESEO250KM eSignature Option for Historian - Enterprise Server 250000 Points (M4 Key)

IC655MDL551RR 12-24Vdc Output, Negative Logic (16 points)

IC694MDL340CA Conbal Coated 120/240 Output module, 0.5A,16 points

IC756SDV010K-99 DV Draw Development on Solaris Op Sys, Korean, Version 9.9

MicroLogix 1500/1769 System 1769-OW8 8 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-CX1 PLC-5 FAMILY LOCAL I/O BUS TERMINATOR CABLE

Distributed I/O 1797-ACNR15 REDUNDANT MEDIA CONTROLNET EX ADAPTER

Communications D1785-6.5.4 BACKUP COMMUNICATION MODULE(CAT.1785-BCM)MANUAL

Support 9313-PLC2S SUPT RENEWAL CONTRACT FOR 9313PLC2

Support 9358-CTDMENR SUPT REINSTATEMENT CONTRACT FOR 9358CTDMEN

Support F1771-QDCSERC FIRMWARE UPGRADE FOR 1771-QDC I/O MODULE

RSI Software Products 9324-RLD2U3DEE RSLOGIX 5000 MINI TO STD UP, DEU

RSI Software Products 9304-WRM300D WINTELLIGENT RECIPE

RSI Software Products 9358-PLTM2400U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 50 WORKCELL

Motion Control 8720SM-045S5NAS1 45 KW/93 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC

9650-128 Mini Protocol Converter . 128K Memory

IC200TBM005 I/O AUXILIARY SPRING CLAMP STYLE

IC698ACC701 Lithium Battery pack

MTR-1337-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

ZA06B-0075-B403 SVMR BiS 8/3K 128K-A ST BK

20BD180A3ANNANC1 PowerFlex 700 AC Drive 20B

20G11RC2P1AA0NNNNN PowerFlex 755 AC Packaged Drive

25-EMC1-FB PowerFlex 520 Frame B EMC Plate

140XTS00209 Quantum CABLEFAST電纜, 帶 QUANTUM I/O 端子, 2.7M

294E-FD4P2P-G2-3-SB Variable Frequency Drive

D4NA-4122 觸點(diǎn):1開/1閉,10A 250VAC機(jī)械壽命:1000萬次 滾珠擺桿型（金屬擺桿、樹脂滾珠）