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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過(guò)程中，對(duì)模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過(guò)一系列的諸如銑、磨、車(chē)等加工工藝來(lái)完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿(mǎn)足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對(duì)于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對(duì)常見(jiàn)的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過(guò)程中通過(guò)不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿(mǎn)足對(duì)復(fù)雜工藝的技術(shù)要求。

此外，通過(guò)數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類(lèi)

在進(jìn)行模具加工前，需要進(jìn)行模具分類(lèi)，并根據(jù)模具種類(lèi)選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類(lèi)，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車(chē)削、磨削加工等，只有將加工所用模具進(jìn)行合理分類(lèi)，才能滿(mǎn)足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對(duì)于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對(duì)數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對(duì)于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問(wèn)題

對(duì)于某些復(fù)雜模具，在制造過(guò)程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過(guò)程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

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612A-FT-SI-N4 Numeric Keypad Entry, 4 Digit LED DISP., Full Travel Keys. Sinking Output, NEMA 4

IC200MDD842LT MIXED 24VDC POS LOG OUTPUT 0.5A GRP WITH ESCP 16PT / INPUT GRP 16PT (LT)

IC695STK002 Includes RX3i and QuickPanel View 6 inch STD with software (one each IC695CPU310/ IC695CHS012/ IC69 5LRE001/ IC695PSA040/ IC695ETM001/ IC694ACC300/ IC694MDL940/ IC754VSI06STD/ BC646MQP001/ IC646MPP001 and DC power)

MTR-1220-N-A-E-0RR Stepping Motor Nema23

Z44A718031-G05 Alpha i-series servo bus bar kit for 60 mm wide module

20BD077A0AYNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC022AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B025N104 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD23010 Quantum MB+ TAP接頭,RUGGEDIZED

29340-018-01-R M8-1.25 HEX NUT STYLE 1

Y92F-30 面板安裝夾，

1492-SPM2D500 MCB Supplementary Protector 50 A

軟啟動(dòng)器 3RW40242TB05

電機(jī)啟動(dòng)器 3VU16401CR00

150-F361NCD SMC Flex Smart Motor Controller

1732E-OB8M8SR ARMORBLOCK 8 POINT SCHEDULED OUTPUT

1771-WHF FUSED WIRING ARM

193-EENH E1 Plus 120-600 A Overload Relay

20-750-BUS1A-F8 PF755 FR8, DC BUS ACCESS, IP20/IP54 CABT

2090-CPWM7DF-10AA12 MP-Series 12m Servo Power Cable

2097-V32PR4-LM Kinetix 350 1.7kW Servo Drive

ET-GT-5ES-1 5 RJ45 Port Ethernet Switch

GFK-1996 Control Station CE IIx QuickStart

IC220MDL220 INPUT, 120VAC, 1 PT (REQUIRES 1 IC220TBK083)

IC647CTRAN2 Trane Tracer XT Central Cooling Plant Bundle - For ordering by Trane Only

IC647PSF300 Proficy Process Systems 3000 I/O with iFIX

IC693MDL240LT 120 Vac Input (16 Points) (LT)

IC756CDV000K-98 DV Development - Compaq True64 Op Sys, Korean, Version 9.8

MSI-MGMT-SV-43 Production Mang Server Software-43

PLC-5/1771 System 1785-L46B PROTECTED PLC-5/40 CONTROLLER, 48K WORD SRAM

Distributed I/O 1738-ADNX DEVICENET EXPANSION ADAPTER

Communications 1770-KFC15 SERIAL/PARALLEL INTERFACE CARD

Operator Interface 2711-NR6K 19" RACK MOUNT KIT FOR 1000/1000E KEYPAD TERMINALS

Support 9304-WVD300S SUPT RENEWAL CONTRACT FOR 9304WVD300

Support 9324-RLD25U6ITE RSLOGIX 5000 LITE ITALIAN TO FULL UPGRADE