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HPU3200ADC現(xiàn)貨 in stock! 歡迎來電咨詢~??！

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領域中早己得到了廣泛的應用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應面廣，特別在數(shù)字量輸入/輸出等邏輯控制領域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學易編程的應用軟件平臺。另外，PLC即有自身的網(wǎng)絡體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結構及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關系著供氣系統(tǒng)能否正常工作，而程序設計的關鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術的靈活應用。因此，在程序設計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設定：

　　壓力調(diào)節(jié)閥的壓力設定值、P、I、D等參數(shù)可以在上位機中設定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結構緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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CJ1G-CPU45 CPU單元I/O點數(shù)1280，30K程序容量，最多三個擴展機架。

1492-REC15 IEC Duplex Rcpt, 15A, Din Rail Mtg

總線插頭 6ES7972-0BA12-0XA0 RS485 總線插頭， 12MBd 90? ，不帶編程接口

變送器 3RS20 40-2GD50

1497-M-BASX-0-N Control Circuit Transber

1606-XLE80E Power Supply XLE 80 W Power Supply

1764-28BXB1 MicroLogix 1500 28 Point Controller

188-K3D500-N Miniature Circuit Breaker 50 A

194L-HE4L-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF05 5 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S05 Kinetix Drives 5m Standard Cable

BC647VSCEMK View Standard Edition with Proficy GlobalCare Complete and a hardware key

GC647PSF500 Global Care##### iFIX#Proficy ##### 5000 #I/O

IC200NDR001-24 Qty 24, 10 point PLC, (6) 24VDC In, (4) Relay Out, 24VDC Power Supply

IC646PPD374 PA-30 with 374 CPU - DC

IC647NCA300 CIMPLICITY Change Approval for 300 Point Server

IC690ACC905 ENCAPSULATED THERMISTOR KIT QTY 2 FOR COLD JUNCTION COMPENSATION USED ON THERMOCOUPLE MODULES

IC697VHD001 10Gig Hard Drive for Single Board Computer (IC697VSC096)

IC800STI105P2 5 amp 115 VAC Profibus S2K stepper controller

SLC/1746 System 1747-ASB SLC 500 REMOTE I/O ADAPTER MODULE

Industrial Computers 6181P-15TS2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH TFT

Application-specific products 9358-PBNT60ENE RSBATCH NT FOR PROCESSLOGIX 60 UNITS

Operator Interface 2711-K5A2 PV550 MONOCHROME KEY, DH485

Support 9301-2SE2100ESS SUPT RENEWAL CONTRACT FOR 93012SE2100ES

Support 9393-RSTSMGRR SUPT REINSTATEMENT CONTRACT FOR 9393RSTSMGR

ControlNet Products 2711P-K12C15D1 PV PLUS 1250, KEYPAD, CNET, DC PS, STD MEM

RSI Software Products 9301-2SE2500ZHU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT

RSI Software Products 9358-BEPNT10U1R UPGRADE: OUT-SUPT: EPROCEDURE FOR NT 03 TO 10

Motion Control MPL-A4540F-SK24AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,BRK,13KG

Motion Control 2090-XXNPMP-14S04 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,4M

GABK2D100S2P/AR QUICKPANEL 6" STN W/AB RIO GE LABEL

IC641SWC706 Logicmaster 90-70 Std Comm, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI107RS1 7.2A, 115/230V, S2K Servo Controller for MTR Series Motors

PSPC-ADMIN100/E Prof Shop Floor SPC Admin 100 User eSig

20BB070A0AYNANC0 PowerFlex 700 AC Drive 70 A 25 Hp 20B

20DF1K5N0ENNENANE PowerFlex 700S AC Drive 20D

2198-CAPMOD-2240 Kinetix 5700 Capacitor Module

2711P-K4C20D8 PanelView Plus 6 4 Color Keypad DC

280-PWRM35D-M3 ArmorStart Three-Phase Power Media

CPM2AH-40CDR-A NEW 40點主機 AC100-220V 24點入16點繼電器輸出 自帶RS232C口 中國產(chǎn)

1492-MS6X12H31-40 Connection Products

DI/DO 最大 65536 點(集中式 1024 點)，AI/AO 最

行程開關 3SE53121SD11

運行版軟件 6AV2105-2FH04-0BD0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack 2048 PowerTags -> 4096 PowerTags V14

1585J-M4UBJM-50 RJ45 Ethernet Media

1756-PA75K ControlLogix AC Power Supply

188-K1C320-N Miniature Circuit Breaker 32 A

194E-KA63E-P11 194E Load switch

2090-CFBM7DF-CEAF07 Kinetix 7m Flexible Cable

2090-UXNBMP-18S60 MP-Series 60 m Length Brake Cable

BC646SPY365 Solution Provider Annual Base Lic.-Europe

GC647IFESGDV00075 GCC iFIX Optn: ESig & ERec 75 I/O Dev

IC200ALG430LT ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH (LT)

IC646MCD001 Proficy Machine Edition 5.70 CD Set - Includes Installation CD and Supplemental CD with NO License

IC647IFPRRN00150C iFIX Profsnl SCADA 150 I/O Runtime (M1Component Part)

IC660TBA023 Terminal Assembly for IC660BBA023

IC697CHS782 Integrators Rack, 17 Slots, Rear Mount

IC800CBL067 Power cable for B0.5/3000 motor. 14 meters

ControlLogix/1756 System 1756-A17 17 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH6D VVCE 700, KEYPAD, STD MEM, RIO/DH, DC

Process Control 9358-PBBK60ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 60 UNITS

Operator Interface 2711P-T15C4D1 PV PLUS 1500, TOUCH, ENET, DC PS, STD MEM

Support 9352-WGG200S SUPT RENEWAL CONTRACT FOR 9352WGG200

Support 9330-GC100S SUPT RENEWAL CONTRACT FOR 9330GC100

ControlNet Products 1786-RPA CONTROLNET MODULAR REPEATER ADAPTER

RSI Software Products 9301-2SE235FRU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (FR)

RSI Software Products 9355-JBOXENE RSJUNCTIONBOX

Motion Control MPL-A310F-HK22AA MOTOR,SERVO,1.58NM,3000RPM,ENCDR,230V,3.0KG

Motion Control 2090-DANBT-18S09 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 09M

BC646TJV000 HMI Tracker Display with Proficy GlobalCare

IC300TRM312 Cage-clamp (screw) style I/O plug, 12 terminal

IC800CBL002 Digital Servo Command Cable for DSM302, 3 Meters

OC646IFWTRSLNBSCSP Water Solutions Pk 2008 Basic SP Edition

20AD014A3AYNACC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0NYNANBNE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND156AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B8P0N104 PowerFlex 527 1.5kW (2Hp) AC Drive

280-MTR35-LC ArmorConnect Connection Locking Clip

FX1N-24MT 主機14點入/10點出?晶體管輸出

1492-M5X10C Connection Products