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　PLC控制系統(tǒng)的設備與調試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導致調試失利，不但延誤工期，甚至會損壞設備。本文介紹了在現場實踐中總結出的PLC控制系統(tǒng)的設備與調試技能經驗，并對現場經常出現的設備、調試相關問題，提出評論定見和解決計劃。

　　一、體系的設備與調試

　　合理安排體系設備與調試程序，是確保高效優(yōu)質地完成設備與調試任務的要害。

　　1、前期技能準備

　　體系設備調試前的技能準備作業(yè)越充沛，設備與調試就會越順暢。前期技能準備作業(yè)包含下列內容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產設備的操控要求要有全面的了解，在此基礎上，按子體系制造工藝流。程聯鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設備的功用、規(guī)劃與設備狀況，特別是各設備的操控與動力接線圖，并與什物相對照，以及時發(fā)現過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎上，列出PC輸入輸出點號表(包含內部線圈一覽表，I/O所在位置，對應設備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現。

　　(6)分子體系編制調試計劃，然后在團體評論的基礎上綜合成為全體系調試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設備及備品、備件、技能材料、附件等的類型、數量、規(guī)范，其功用是否無缺待實驗室及現場調試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調試

　　(1)PLC的實驗室設備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設備的聯鎖聯系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現場調試作好了準備，同時也可以發(fā)現程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調試板，以鈕子開關模仿輸入節(jié)點，以小型繼電器模仿生產工藝設備的繼電器與接觸器，其輔佐接點模仿設備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關速度差異很大的現場機械觸點和PLC內的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調試費用和部分調試作業(yè)量。

　?、趶娭棉k法：使用PLC強置功用，對程序中觸及現場的機械觸點(開關)，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現場節(jié)點“通”、“斷”，會構成程序工作不能連續(xù)，只能分段進行。

　　依據我們現場調試的經驗，對部分重要的現場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調試作業(yè)日志，內容包含調試人員、時刻、調試內容、修正記載、毛病及處理、交代驗收簽字，以樹立調試作業(yè)責任制，留下調試的第一手材料。關于規(guī)劃程序的修正部分，應在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現規(guī)劃要求。
 

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193-EEBB E1 Plus 0.2-1 A IEC Overload Relay

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2090-CPWM4DF-16AF50 MP-Series 50 m Length Power Cable

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2080-OW4I Micro800 4 Point Relay Output

2090-CSWM1DF-18AA45 Kinetix Cable Single DSL 2090-Series

20AC5P0A3AYNADC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC159 Proficy GlobalCare Complete for Logic PC & View Runtime 1,500 I/O

HE693STP300 Discontinued Part. Check with GE IP on migration path.

IC610PRG105RR Hand Held Programmer with Keyswitch

IC647HSTSS2000KM Historian Standard Server 2,000,000 Points (M4 Key)

IC660BBS100RR 115Vac/125Vdc Isolated I/O Block, 8 Circuit, Ph B

IC695ALG412 High Speed 12 channel isolated thermocouple module with increased noise rejection. Requires firmware and software 6.5 and higher.

IC756WDS000J-99 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 9.9

CompactLogix System 1769-OB8 1769 8 POINT HIGH POWER 24VDC OUTPUT MODULE

PLC-5/1771 System 1785-ACC5LB ACCESSORY KIT FOR PLC-5/30 OR HIGHER

Distributed I/O 1799-D10U10V 24 VDC 20 POINT SINK OUT I/O BOARD

Operator Interface 2711P-K6M5D PV PLUS 600 GRAYSCALE, KEYPAD, RS232, DC PS

Support 9325-L5255R SUPT REINSTATEMENT CONTRACT FOR 9325L5255

Support 9358-PBEPB03S SUPT RENEWAL CONTRACT FOR 9358PBEPB03ENE

Support F1775-SR FIRMWARE UPGRADE FOR 1775-SR PLC3 PROCESSOR MODULE

RSI Software Products 9301-2SE2100ESE RSVIEW32 WORKS 150 (SPANISH)

RSI Software Products 9701-VWMR030DEU1 RSVIEW ME STATION RT 15 TO 30 DISP UPGRADE(GERMAN)

RSI Software Products 9359-PORTSVRENE RSPRODUCT PORTAL

Motion Control 2098-DSD-005X DRIVE, 2.5A/7.5A,ULTRA 3000

A06B-6093-K305 Connector Kit, Beta Series Amplifiers (CX11 connector with keyed mates)

IC200UEX214 28 point expansion. (16) 24VDC In, (12) 24VDC Out, 24VDC Power Supply (includes IC200CBL501)

IC752CTD450RR Display Station - 9.5" active matrix VGA (640x480) infrared touch screen, 16 color support, Pentium 133, 32M, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win NT

MTR-3N32-H-R-B-N-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-0219-B500 A2/6000HVis Servo Mtr Sgt Shaft,Key, Brk

20BD8P0A3AYNACD1 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC456JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D013 PowerFlex 520 5.5kW (7.5Hp) Power Module

TLXDEMOOFS33 Quantum OPC DATA SERVER DEMO (internal use only)