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　PLC控制系統(tǒng)的設備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導致調(diào)試失利，不但延誤工期，甚至會損壞設備。本文介紹了在現(xiàn)場實踐中總結出的PLC控制系統(tǒng)的設備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設備、調(diào)試相關問題，提出評論定見和解決計劃。

　　一、體系的設備與調(diào)試

　　合理安排體系設備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設備與調(diào)試任務的要害。

　　1、前期技能準備

　　體系設備調(diào)試前的技能準備作業(yè)越充沛，設備與調(diào)試就會越順暢。前期技能準備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設備的操控要求要有全面的了解，在此基礎上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設備的功用、規(guī)劃與設備狀況，特別是各設備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應設備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設備的繼電器與接觸器，其輔佐接點模仿設備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　　②強置辦法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關)，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責任制，留下調(diào)試的第一手材料。關于規(guī)劃程序的修正部分，應在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現(xiàn)規(guī)劃要求。
 

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44A731212-G02 Upgrade Kit Genius IC660BBD120 - V2.1

IC200ALG432 ANALOG MIXED 12 BIT +/-10V INPUT 4CH AND OUTPUT +/-10V 2CH

IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity

Silver Series 9500-CPAKPSENE CONTROLPAK RT PLUS - SMALL SYSTEM

VSPC32-ADMIN50 VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports. 50 License Pack.

20BD027A3AYNAEC0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11GC011JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D460A103 PowerFlex 400- 250 kW (350 HP) AC Drive

520614000 Quantum F TO BNC ADAPTER

285S-BRC25-M14 ArmorStart Spare Parts

E6C2-CWZ6C 5-24VDC,集電極開路輸出30VDC 30mA,3相,1000P/R,1024P/R

1492-SPM2B040 MCB Supplementary Protector 4 A

軟啟動器 3RW30131BB04

電機啟動器 3VU16400MR00

150-CI23 SMC-3 Accessory

1715-OB8DE 1715 8 Point Digital Output Module

1771-NC15 1771 N-Series Cable

193-EC5BB E3 Plus 3-15 A Overload Relay

198E-AYTJ2 Plastic IP65 Enclosure

2090-CPWM4DF-16AF25 MP-Series 25m Power Cable

2094-BM02-S Kinetix 6000 Axis Module

DEMOCD00018 Data-mart - DEMO CD

GFK-0825 Field Control Genius Bus Interface Unit User's Manual

IC210DDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog bs, Expandable, with LCD/Keypad

IC647ASC999 PA SDK - UNL

IC647PRTADOC Proficy Portal ADO Connector (M1 Key)

IC693CPU321RR 10-Slot Base With CPU (3K Words) & Manual

IC754VKF12CTD Starter Kit 12in TFT View Fully Loaded

MSI-DASHBOARD-2 Dashboard Client 2 Pack

SLC/1746 System 1746-RL40 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IA16

Distributed I/O 1734-IT2I 24V DC 2 CHANNEL THERMOCOUPLE INPUT MODULE

Application-specific products 1803-PPM8E PORTABLE PM3000 M8 WITH ETHERNET COM. CARD

Operator Interface 2711E-ND1 PANELBUILDER 1400E WINDOWS CONFIG. SOFTWARE ON CD

Support 9302-CVR SUPT REINSTATEMENT CONTRACT FOR 9302CV

Support 9381-PP500KENS SUPPORT RENEWAL CONTRACT FOR 9381PP500KEN

DeviceNet Products 1791D-4CMCBL 24 VDC BLOCK I/O RIBBON CABLE, 4CM

RSI Software Products 9301-2SE3350ITU2 RSVIEW RUNTIME 300-5K UPGRADE IN-SUPT (IT)

RSI Software Products 9307-64MGDBPENE RSEMETRIX MGR(9-64 METERS),W/1MSSQL PROCESSOR LIC

Motion Control MPL-B960B-SJ22AA MOTOR,SERVO,102.0NM,1000RPM,SINGL,460V