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我國工業(yè)機器人與金屬成形機床集成應用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結構等諸方面均較為相似，如伺服電機驅動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內部缺乏可借鑒與參考的技術標準規(guī)范或理論基礎，制造商與用戶均缺乏充足的知識與經驗。第三，工業(yè)機器人領域屬于新興行業(yè)，相關應用型專業(yè)人才十分匱乏，導致諸多項目受阻。總體而言，在工業(yè)機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應用的發(fā)展路徑

根據上文所述，當前我國工業(yè)機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應充分發(fā)揮產業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎零部件的傳統(tǒng)束縛，大幅提高國產汽車制造工藝的質量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調工作的雙方進行聯(lián)動設計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應調整，形成二者度集中的協(xié)調有機統(tǒng)一體。此設計與調整不單是改變機床機械的結構，還應包括調整設備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規(guī)范與流程，有效滿足二者對機械結構設計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應建立完備的組織聯(lián)絡機制，并在機制中建立必要的技術標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應用的普及，應加大對專業(yè)領域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業(yè)機器人應用人才的培養(yǎng)，并不斷深化關人才的專業(yè)知識與技能水平。
 

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IC300OCS200 OCS with 4x20 LCD Display, and 32-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.

IC752WTA080 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Pentium 850 MHz, 256 MB RAM, 6 GB HDD (min), 300 pt run time CIM PE License WNT

MTR-3T43-H-R-0-M-0RR Servo Motor Metric

ZA81L-0001-0101#C AC line filter rated 10.5 kW for Beta and Alpha series servo amplifiers

20DB070A0ENNANANE PowerFlex 700S AC Drive 70 A 25 Hp 20D

20G1ALC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-CTM1 PowerFlex 525 Control Module

2711R-T7T PANELVIEW 800 7-INCH HMI TERMINAL

6SE6420-2UD23-0BA1 3KW

1492-L4-BL IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A6-B1-D-E 200 A Flange Mtd Cable Switch

軟啟動器 3RW44273BC35

備品備件 6ES7 590-5CA00-0AA0 屏蔽套件：含屏蔽端子，框架以及 24 V DC 接線端

1585BX-M8UBBM-2 1585 Ethernet Media Patchcord

1747-L531 SLC 5/03 8K Controller

1791DS-IB16 Guard I/O 16 Point Digital Comb Module

194E-A80-1753 80 A 194E Load switch

20-XCOMM-IO-OPT1 EXT. DPI COMM - I/O OPT. 1

2090-CSWM1DE-18AA15 Kinetix Cable Single DSL 2090-Series

20AC1P3A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MDC075 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 75 I/O

HE693DAC410 4ch., +/-10Vdc Analog Output Module, 2000Vac Isolation, 14-bit resolut ion

IC600RM716RR RPU PROM Module

IC647HSTESEO50KM eSignature Option for Historian - Enterprise Server 50000 Points (M4 Key)

IC655MDL581RR Relay Output, N.O. (32 points)

IC694MDL645 Input module 24 VDC 16 point POS/NEG logic.

IC756WDC009CT-22 DV Development Sys VB, Java, C++, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System 1769-OF8C 8 CHANNEL ANALOG CURRENT OUTPUT MODULE

PLC-5/1771 System 1771-CX7 PLC-5 LOCAL CABLE

Distributed I/O 1797-INS CONTROLNET EX INSULATOR KIT (50 MIXED PIECES)

Communications D5000-6.5.12 INTERCHANGE SOFTWARE CONCEPTS MANUAL REL. 5.0.0

Support 9321-L2400S SUPT RENEWAL CONTRACT FOR 9321L2400

Support 9358-EP30R SUPT REINSTATEMENT CONTRACT FOR 9358EP30ENE