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激光制造業(yè)亟需組建優(yōu)秀的激光加工團(tuán)隊(duì)，大力普及激光加工技術(shù)，設(shè)立激光加工教學(xué)、科研和生產(chǎn)基地，加大相關(guān)技術(shù)同步研究，將機(jī)器人技術(shù)、仿真技術(shù)應(yīng)用等大規(guī)模地應(yīng)用到城市軌道車(chē)輛制造中，發(fā)展我國(guó)自主特色的激光加工設(shè)備以及加工工藝。激光加工技術(shù)在城市軌道車(chē)輛制造中的應(yīng)用，包括焊接、切割、表面改性、打標(biāo)、快速成型、打孔及微細(xì)加工等。文章以城市軌道車(chē)輛為研究對(duì)象，闡述了先進(jìn)激光焊接、激光切割在城市軌道車(chē)輛制造和輪軌表面處理等的原理和特點(diǎn)，分析了目前激光加工技術(shù)在城市軌道車(chē)輛制造中的特點(diǎn)和應(yīng)用前景，為縮短與國(guó)外先進(jìn)技術(shù)的差距，加快軌道交通技術(shù)儲(chǔ)備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動(dòng)脈，具有運(yùn)量大、能耗低、效率高、污染小、準(zhǔn)點(diǎn)率高等優(yōu)勢(shì)。中國(guó)如今已成為全球城市軌道交通建設(shè)投入的主力軍，甚至連許多二線城市都具備了軌道交通建設(shè)的條件與需求。
隨著中國(guó)政府“十三五”規(guī)劃的提出，國(guó)家發(fā)改委已批復(fù)了多地軌道交通的規(guī)劃，到2020年投資預(yù)計(jì)將超萬(wàn)億。目前城市軌道車(chē)輛制造行業(yè)中，激光加工制造技術(shù)備受矚目，其很大程度上提升了城市軌道車(chē)輛制造水平；輕量化與高速化的趨勢(shì)，也持續(xù)為其提出新方向、新課題。

由于中國(guó)的城市軌道交通起步較晚，因此為了縮短與國(guó)外先進(jìn)技術(shù)的差距，應(yīng)引進(jìn)、研究和消化當(dāng)前最新技術(shù)及設(shè)計(jì)思路，加快軌道交通技術(shù)儲(chǔ)備，探究激光加工技術(shù)在城市軌道車(chē)輛制造中的應(yīng)用。車(chē)輛激光焊接車(chē)輛轉(zhuǎn)向架以及車(chē)體是城市軌道車(chē)輛上的關(guān)鍵構(gòu)成，材質(zhì)也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個(gè)階段。目前在城市軌道車(chē)輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車(chē)輛中最被看好的技術(shù)之一，屬于無(wú)接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個(gè)整體，區(qū)別于電阻滾壓縫焊，通過(guò)自由組合，使得構(gòu)件變輕，零件變少，不僅提高可靠性，為寬體車(chē)制造奠定基礎(chǔ)，同時(shí)也改善了焊接質(zhì)量，提高了鋼材收得率，并降低了生產(chǎn)成本。

激光組焊

激光組焊在城市軌道車(chē)輛車(chē)身制造中舉足輕重，通過(guò)雙件組焊、多件組焊，將已切割成形的各類(lèi)車(chē)身構(gòu)件，焊接成白車(chē)身分總成，進(jìn)而總裝成整車(chē)車(chē)身。激光組焊因其焊接強(qiáng)度高，可明顯改善車(chē)身強(qiáng)度、剛度及密閉性。焊接同時(shí)結(jié)合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產(chǎn)，投資效益好。但激光組焊技術(shù)也有明顯的缺點(diǎn)，如對(duì)夾具、被焊件、監(jiān)測(cè)精度等要求嚴(yán)格，焊接后檢測(cè)評(píng)價(jià)和返修困難，一次性投入大等。

激光-電弧復(fù)合焊

1) 不銹鋼車(chē)體制造。城市軌道車(chē)輛車(chē)體通常選用不銹鋼車(chē)體，由于電弧焊接后熱影響及變形等較嚴(yán)重，因此為改善外觀，過(guò)去常常進(jìn)行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進(jìn)行作業(yè)。

通過(guò)長(zhǎng)期加工技術(shù)應(yīng)用的實(shí)踐、積累及分析，不銹鋼接頭焊接技術(shù)規(guī)范、疲勞曲線、硬度、抗拉強(qiáng)度、屈服強(qiáng)度、等技術(shù)指標(biāo)相繼被取得或檢驗(yàn)，車(chē)體激光焊接樣件的制評(píng)亦完成。


2) 車(chē)輛轉(zhuǎn)向架制造。城市軌道車(chē)輛轉(zhuǎn)向架通常選用日本進(jìn)口或國(guó)產(chǎn)的中厚合金鋼板材，同時(shí)多選用熔化極氣體保護(hù)焊。用于長(zhǎng)直縫焊接的機(jī)械人手臂，已被各廠商所引進(jìn)，來(lái)改善焊接穩(wěn)定性；而開(kāi)具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復(fù)合焊優(yōu)化焊接效率，顯示了激光和電弧的特點(diǎn)；同時(shí)減少了設(shè)備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車(chē)輛激光切割

激光切割技術(shù)特性城市軌道車(chē)輛制造廠商已大量使用激光切割技術(shù)，其加工的產(chǎn)品有很多，如車(chē)體、內(nèi)裝板材、轉(zhuǎn)向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質(zhì)量的零件外形、輪廓和孔。

固體(或CO2)激光切割機(jī)通常適用于碳合金鋼、不銹鋼，同時(shí)也適用于鋁合金板，可達(dá)到理想斷面加工質(zhì)量和切割速度。以某企業(yè)為例，軌道車(chē)輛車(chē)體為不銹鋼，選用6 k W激光和剪板機(jī)對(duì)6 mm以下板材下料。車(chē)輛轉(zhuǎn)向架選用激光切割機(jī)對(duì)14 mm以下板材進(jìn)行下料，其材料為Q345C低合金結(jié)構(gòu)鋼。

下料環(huán)節(jié)激光切割

城市地鐵機(jī)車(chē)制造首先要準(zhǔn)備相關(guān)材料，這個(gè)階段激光切割技術(shù)尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強(qiáng)、節(jié)料省錢(qián)、經(jīng)濟(jì)適用[16]，因此激光切割技術(shù)已被廣泛用于軌道車(chē)輛制造中。以某企業(yè)為例，其高速動(dòng)車(chē)組車(chē)體選用激光和剪板機(jī)對(duì)6 mm以下板材下料，材料為鋁合金板材及型材。車(chē)輛轉(zhuǎn)向架選用6 k W激光切割機(jī)對(duì)12 mm以下板材下料[17]。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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HE693STP310 Discontinued Part. Check with GE IP on migration path.

IC630CCM300RR Series Three Data Communications Module (DCM)

IC647HSTSS20KM-35 Historian v3.5 Standard Server 20000 Points (M4 Key)

IC660BBS102 Block 115Vac/125Vdc Low Leak Isol I/O, w/Failed Sw Diag, 8 Ckt

IC695ALG508CA Conbal Coated RX3i Isolated RTD Input module provides eight isolated differential RTD b channels. Each channel can be individually configured for 2, 3, 4 wire RTD or Resistance. Requires high capacity terminal block IC694TBB032 or IC694TBS032

IC756WDS000K-23 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Korean, Version 2.3

CompactLogix System 1769-OW16 16 PT.AC/DC RELAY OUTPUT

PLC-5/1771 System 9399-CCDUG CONTROLGUARDIAN DETECTOR5 USERS GUIDE

Distributed I/O 1799-D16U16B 24VDC 32 POINT SOURCE OUT I/O BOARD

Operator Interface 2711P-K6M8D PV PLUS 600 GRAYSCALE, KEYPAD, DH+, DC PS

Support 9325-PI140R SUPT REINSTATEMENT CONTRACT FOR 9325PI140

Support 9358-PBEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358PBEPB10ENE

Support F1775-SR5 FIRMWARE UPGRADE FOR 1775-SR5 PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100FRE RSVIEW32 WORKS 150 (FRENCH)

RSI Software Products 9701-VWMR030ENU1 RSVIEW ME STATION RUNTIME 15 TO 30 DISPLAY UPGRADE

RSI Software Products 9361-DATAOCXE RSDATA ACTIVEX CONTROL

Motion Control 2098-DSD-010 DRIVE, 5.0A/15.A, ULTRA 3000

A06B-6114-K200#E Connector Kit, BM Servo Motor Serial Encoder

IC200UEX215 28 point expansion. (16) 12VDC In, (12) 12 VDC Out, 12VDC Power Suppy (includes IC200CBL501)

IC752CTD500 Display Station - 10.4" active matrix VGA (640x480) resistive touch screen, Pentium 133, 32M, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win 95

MTR-3N33-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0239-B200 Alpha 12/4000HVis servo motor with straight shaft and key

20BD8P0A3AYNANC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC456JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D017 PowerFlex 520 7.5kW (10Hp) Power Module

TSXBATM02 Quantum Unity V2 PCMCIA存儲(chǔ)擴(kuò)展卡（SRAM)主電池

FRN0.75C1S-7C 1. 9KVA 5.0A 0.75KW 單相AC220V/50Hz/60Hz

1492-J4-OR 4 square mm Feed-Through Terminal Block

1492-SPM3D300 Mcb Supplementary Protector 30 A

軟啟動(dòng)器 3RW40556BB35

配件 6ES7 290-6AA30-0XA0 I/O 擴(kuò)展電纜，2 m

150-TC2 SMC-50 IEC Line Or Load Terminal Covers

1738-IT2IM12 ArmorPoint 2 Point Thermocouple Module

1784-PKTCS ControlNet 1.5 PC Card

193-NCIOGP-42-CNT E300/E200 Control Module Connectors

20-750-PTG1-F7 PowerFlex 750 Power Terminal Guard Kit

2090-CSBM1DE-14AA30 Kinetix Cable Single DSL 2090-Series

20AB6P8A0AYNANC0 PowerFlex 70 AC Drive 6.8 A at 2 Hp 20A

GA647IFPRRN00150 GCA iFIX Profsnl SCADA 150 I/O Run

GP647IFESGRN00900 GCP iFIX Optn: ESig & ERec 900 I/O Run

IC600BF906RR 12Vdc Sink Output Module (8 points)

IC647HSTCR10KM Collector Redundancy Option for Historian - Standard Server 10000 Points (M4 Key)

IC647TJV000 Proficy Tracker Display

IC693PCM300CA Conbal Coated Programmable Coprocessor module

IC756LDV010J-98 DV Draw Development on Inb/Linux RedHat Op Sys, Japanese, Version 9. 8

MicroLogix 1000/1761 System 1761-L16BWB 16 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OZLK CONFORMALLY COATED, REED RELAY CONTACT OUTPUT MDL.

Distributed I/O 1792D-0VT16E 16 SINKING 0.5 AMP OUTPUTS, 8 CONNECTORS

Communications 1788-CNCHKR CONTROLNET NETCHECKER DIAGNOSTIC TOOL

Operator Interface D1784-6.5.3 PLANT FLOOR TERMINAL (1784-T30) USER'S MANUAL

Support 9356-PRO2500R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2500

Support 1789-SL52S SUPT RENEWAL CONTRACT FOR 1789SL52

EtherNet/IP Products 9351-OSFRT INTERCHANGE FOR DIGITAL UNIX RUNTIME

RSI Software Products 9301-2SE3500ITE RSVIEW32 RUNTIME 100K (ITALIAN)

RSI Software Products 9356-PRO2500U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO 70000 TAG

Motion Control N-5630-2-H04AA SERV MTR,3.8NM,5000RPM,2000 LN ENCDR,BRK

44A731233 CPU311 Upgrade Kit latest revision

IC200ALG630 ANALOG INPUT 16 BIT THERMOCOUPLE 7CH

IC693PWR332 Power Supply, 12 Vdc b, 30-watt output, High Capacity

Silver Series 9500-CPAKWENE CONTROLPAK DEVELOPMENT SYSTEM

VSPC32-ANLYST10 VisualSPC Analyst. 10 License Pack.

20BD027A3AYNANC0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B