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A20B-2900-0155

數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過(guò)程中，對(duì)模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過(guò)一系列的諸如銑、磨、車等加工工藝來(lái)完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對(duì)于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對(duì)常見(jiàn)的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過(guò)程中通過(guò)不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿足對(duì)復(fù)雜工藝的技術(shù)要求。

此外，通過(guò)數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對(duì)于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對(duì)數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對(duì)于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問(wèn)題

對(duì)于某些復(fù)雜模具，在制造過(guò)程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過(guò)程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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22C-D030N103 PowerFlex 400- 15 kW (20 HP) AC Drive

140CFH00800 Quantum CABLEFAST, 模擬量輸入塊, 帶保險(xiǎn)

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1797-BOOT FlexEx Accessories

194E-E25-1756 25 A 194E Load switch

2090-CFBM4DF-CDAF50 MP-Series 50m Feedback Cable

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BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

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193S-EESP E1 Plus 5.4-27.0 A Overload Relay

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Support 6200-AGA3R SUPT REINSTATEMENT CONTRACT FOR 6200AGA3

Support 9358-BIZDME1R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERC FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

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IC697ACC800 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long.

MTR-1231-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

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1492-SPM3B020 MCB Supplementary Protector 2 A

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150-F43NBDB SMC Flex Smart Motor Controller

1734-8CFGDLX POINT I/O 8 Point Combination Module

1774-XE 2 (4POS) PROCESSOR KEYS

193-EF2BKF Solid State 160-400 A Overload Relay

20-750-BUS4-F8 PF755 FR8,IP00,AC IN,DC BUS TERMINATION

2090-CPWM7DF-10AA60 MP-Series 60m Servo Power Cable

2097-V33PR5-LM Kinetix 350 2.0kW Servo Drive

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GFK-2056 VMIC - Analog Input User's Manual - IC697VAL216/232/264

IC220MDL644 INPUT, 24VDC POSITIVE LOGIC, 16PT (REQUIRES 4 IC220TBK122)

IC647DMC005 DataMart 5 Reporting Clients

IC647PWRV00 Proficy Power SCADA Additional Viewer License

IC693MDL250 120 Vac Isolated Input (16 points). Module requires a terminal block IC694TBBx32 or IC693TBSx32).

IC756CDV001J-98 DV Development - Compaq True64 Op Sys Addt'l User, Japanese, Version 9 .8

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PLC-5/1771 System 1785-L86B PROTECTED PLC-5/80 CONTROLLER, 100K WORD SRAM

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IC670MDL730 24VDC 2.0A Output Pos. Logic, 8pt Electronic Short Circuit Protection Module

QPJ-COS-201 MODULE CANOpen

STXPBS032 STXi Profibus with 24VDC sink (Positive Logic) b, 32 points, expandable to 8 additional modules.

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1492-SPM1B130 MCB Supplementary Protector 13 A

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6ES78105CC000YM2

1497D-A12-M22-0-2 GEN PURPOSE TRANSFORMER

1606-XLSBUFFER48 Power Supply 48V DC Buffer Module

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190E-ANEJ1-CB25C 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYN2 194R Disconnect Switch

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