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A06B-0148-B177現(xiàn)貨 in stock! 歡迎來電咨詢~??！

A06B-0148-B177,

A06B-0148-B177

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴(kuò)展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細(xì)化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹

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IC220TBK123 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE W/COLOR, OUTPUT, QTY 10

IC752DPH000RR Datapanel H, 640x200 LCD with CCFT backlight. Text, bitmaps, bar graphs, real time clock. Includes integrated keypad. No touch capability.

MTR-3S33-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6050-K120 Motor encoder connector kit for B0.5/3000 motor

20BE052A3AYNAND0 PowerFlex 700 AC Drive 52 A 50 Hp 20B

20G14NF050JA0NNNNN PowerFlex 755 AC Packaged Drive

25-RF011-AL PowerFlex 520 10.7A 230V EMC Filter Kit

2711P-RTBAC3 PanelView Plus Accessory

FRN75G11S-4CX 114KVA 150A 75KW 3相AC380V/50Hz/60Hz

1492-J6FB124 Fuse Terminal Block with LED

1492-TP28 IEC Term Blck Test Plug

軟啟動器 3RW40742BB34

CPU 模塊 6ES7 677-2AA40-0AA0 CPU 1515SP PC，4GB 備件 *

153H-C317XBD-56 SMC-3 ENCLOSED COMBINATION 317A

1746-A10 SLC 10 Slots Chassis

1786-BNCJ CNet Media Jack-to-Jack TNC Connector

193-T1AA40 0.25-0.4 A IEC Bibllic Overload Relay

20-COMM-Q PowerFlex ControlNet Fiber Media Adapter

2090-CSBM1DF-10AF09 Kinetix Cable Single DSL 2090-Series

20AC011A3AYNANC0 PowerFlex 70 AC Drive 20A

GA647IFSTRNUNLMT GCA iFIX Std HMI Unlmt Run

GP647IFPLSR00150 GCP iFIX Plus SCADA 150 I/O Srv

IC600BF942RR -10Vdc to +10Vdc Analog Output Module (4 channels)

IC647HSTCR50KM Collector Redundancy Option for Historian - Standard Server 50000 Points (M4 Key)

IC647TPR935 CIMPLICITY HMI ProServer 35,000 I/O Runtime System

IC693PTM100CA Conbal Coated Power Transducer Module

IC756MDV001J-97 DV Development - Alpha OpenVMS Addt'l User, Japanese, Version 9.7

MicroLogix 1000/1761 System 1761-NET-DNI DEVICENET INTERFACE (DNI)

PLC-5/1771 System 1771-NBV1 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-CB18JP MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

Communications 9351-HPUSRT INTERCHANGE FOR HP-UX RUNTIME

Operator Interface D6190-6.5.25 CONTROLVIEW AND CONTROLVIEW 300 INSTALLATION MNL

Support 9358-B03R SUPT REINSTATEMENT CONTRACT FOR 9358B03ENE

Support 9392-CDRSFRU UPGRADE TO ENGLISH/FRENCH BUNDLE

RSI Software Products 9323-L2300DUR UPGRADE: OUT-SUPT: 6200-2 BOTH TO AI-2 BOTH

RSI Software Products 9301-2SE3500PTE RSVIEW32 RUNTIME 100K (PORTUGUESE)

RSI Software Products 9356-SQLSAPALENE RSSQL FOR SAP SOLUTIONS SERVER PREMIUM

Motion Control TL-A230P-BJ34AA MOTOR, SERVO, 1.3NM, 5000RPM, 17BIT SERIAL FEEDBAC

44A739462 Series 90-30 State Logic CSE311 Upgrade to latest revision

IC200CHS003 I/O CARRIER CONNECTOR STYLE

IC694MDL390 OUTPUT MODULE 120/240 VAC 2AMPS 5 POINT ISOLATED

MSI-UNIV-WEB-25-43 Univ Web(RTIP/Dash/Web/Excel) 25 Pak-43

VSPC32-OPCOPEN OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for unlimited Points/Tags.

20BD040A0AYNAND0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC1K4JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D012F104 PowerFlex 40P 5.5 kW (7.5 Hp) AC Drive

140NOE77101C Quantum TSX Quantum Ethernet 10/100 Option Modul

290E-FAP-G1 Direct Online Starter

E53-AZ03 NEW RS485通訊板

1492-SPM2C040 MCB Supplementary Protector 4 A

軟啟動器 3RW30261BB04

電機啟動器 3VU16402MP00

150-F135NCD SMC Flex Smart Motor Controller

1732D-IB16M12M12 ArmorBlock 16 Point Input Block

1771-OGD 1771 16 Point Digital Output Module

193-ED1DB E1 Plus 3.2-16 A IEC Overload Relay

199-FSA Panel Mount Adapter

2090-CPWM6DF-16AA30 TL-Series 30m Standard Power Cable

2094-PRS8 Kinetix 6000 Slim Power Rail

DT1005-1 Industrial Keyboard Mounting Brackets (DT1005&DT1000-12a ONLY)

GFK-1044 Series 90-70 VME DLAN/DLAN+ Interface Module User's Manual

IC210NDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog bs, not expandable, without LCD/Keypad. The unit has no cover over components.

IC647BR3M BR3:Bristol Babcock

IC647PRTHE005M Proficy Portal Historian Edition Client Pack 5 Users (M4 Key)

IC693CPU360RR CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 racks), no built-in Serial Ports

IC756ADV000E-97 DV Development - AIX Op Sys, English, Version 9.7

MSI-EFF-2-43 Efficiency Mang Clients 2 Pack-43

SLC/1746 System 1746-RL61 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IV32

Distributed I/O 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

Application-specific products 9307-EMRTENE RSENERGYMETRIX REAL TIME