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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn)，對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。

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BC647OEM0411B OEM Edge Renewal Add't Key - Historian

GC647PATBRK0 Proficy PAT - Driver For Bruker Ftir Spectrometers - Assist Support

IC200MDD844CA Conbal Coated MIX 24VDC OUT .5A/IN 16/16PT

IC646NRP000 Recipes

IC647MBEM MBE:Modicon Modbus Ethernet 7X

IC670TBM002 Aux. Terminal Strip, Qty. 2, Box Style

IC697MDL671RR Interrupt Input Module, 14 points

IC800SLR002 External regeneration resistor rated 100 ohm 225 Watt SL series and S2K series

ControlLogix/1756 System 1756-BATA REPLACEMENT BATTERY ASSEMBLY FOR 1756-BATM

Industrial Computers 6182H-15BRH15B VVCE 1500, KEY/TOUCH, STD MEM, CNET, AC

Process Control 1757-DNBEXP10 DEVICENET MODULE EXPANSION, 5-10 MAX

Operator Interface 2711P-ST6BM PV PLUS 600 GRAYSCALE, KEY/TOUCH STARTER KIT

Support 9326-AD10USS SUPT RENEWAL CONTRACT FOR 9326AD10USENE

Support 9371-EDES1R SUPT REINSTATEMENT CONTRACT FOR 9371EDES1

ControlNet Products 1734-TBSQ10 10 MODULES BASES W/ REMOVABLE IEC SPRING TERMINALS

RSI Software Products 9301-2SE240ITU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60U3 UPGRADE: IN-SUPT: RSBIZWARE BATCH 30 TO 60

Motion Control MPL-A430P-SJ24AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFM-S01 CABLE,ULTRA, DRIVE CN2 TO N/C,1M

CBL-1C-ET-10 Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, 10 Ft.

IC630CCM310RR I/O Link Local Module

IC800SLCEZ100 Encoder Cable, 30-750 W SL Servo Motor, 10 Meters

OC647IFRCPM iFIX Optn: Recipe (M4 Part)

20AD5P0A0AYYNNG0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD022A0NYNANBBE PowerFlex 700S AC Drive 20D

20P41AB218RA0NNN PowerFlex DC Drive 230V AC 60 HP

2711-NV7T PanelView Accessory

280-PWRM24B-M05 ArmorStart Three-Phase Power Media

CJ1W-SRM21 NEW CJ1用，主站單元

1492-MCBA170 70 A UL489 Miniature Circuit Breaker

1494V-DJ622 NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動器 3RW44566BC44

工程組態(tài)編程軟件 6AV2103-2AD04-0BD5 SIMATIC WinCC 專業(yè)版 Powerpack WinCC Advanced -> WinCC 專業(yè)版 512 PowerTags V14

1585D-M4UBJM-35 Micro D-Code, QD Style Ethernet Media

1756-L71S Logix 5571S Automation Controller 2/1M

1799-AUXCON Distributed I/O Power Connector

194E-FA16-P11 194E Load switch

2090-CFBM6DF-CBAA12 TL-Series 12m Feedback Cable

2090-SCNP3-0 Kinetix 3-3m Fiber Optic Cable

BC646MPHSBA Logic Developer PDA Site License BASE

GC647AES001 GC PA Efficiency Server

HMI-CAB-C93 CABLE GE FANUC CMM SNP

IC641SWP745 GMR Phase 4 System and Configuration Software

IC647IFCLNTSRO100M iFIX iClientTS Read Only 100 PK (M4 Part)

IC660EBD110RR Ph B 115Vac 16 CKT Input Electronic Assembly

IC697ACC621 115VAC fan tray to be used with Series 90-70 or RX7i short racks.