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我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。

上億庫存，國內(nèi)外近千個(gè)倉庫，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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數(shù)字量輸入/輸出模塊SM 6ES7 321-1FF01-0AA0 DI/8 110/230VAC，光電隔離，20pin 前連接器

行程開關(guān) 3SE53122SG12

運(yùn)行版軟件 6AV2105-2HH04-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 4096 PowerTags -> Runtime 專業(yè)版 4096 PowerTags V14

1585J-M8CBJM-10 RJ45 Ethernet Media

1756-PB75 ControlLogix 24V DC Power Supply

188-K1D010 Miniature Circuit Breaker 1 A

194E-Y100M-1753-6N 100 A 194E Load switch

2090-CFBM7DF-CEAF60 Kinetix 60m Flexible Cable

2090-UXNFBMP-S12 MP-Series 12 m Length Feedback Cable

BC646TDV999 Viewer Development System with Proficy GlobalCare

GC647IFESGRNUNLMT GCC iFIX Optn: ESig & ERec Unl I/O Run

IC200BEM002 PLC network communications Profibus-DP slave

IC646MED010 Proficy Machine Edition Demo 10 Pack - Does not include license - Does not include Supplemental CD

IC647IFPRRNUNLMTC iFIX Profsnl SCADA Unlimited Runtime (M1Component Part)

IC660TBD022 Terminal Assembly for IC660BBD022

IC697CMM711RR Communications Coprocessor, CCM2 and CCM3

IC800MCUB12160XERR Stepping MotorCube 50 oz-in, Pulse/Direction, Encoder Feedback

ControlLogix/1756 System 1756-IB16I 10-30 VDC ISOLATED INPUT 16 PTS (36 PIN)

Industrial Computers 6182H-7TRH4B VVCE 700, TOUCH, STD MEM, ENET, AC

Process Control 9358-PBNT10ENE RSBATCH NT FOR PROCESSLOGIX 10 UNITS

Operator Interface 2711P-RAK15 PVP1500/VVCE1500 KEY/COMBO TO PV1400E KEY ADAPTER

Support 9352-WPM100R SUPT REINSTATEMENT CONTRACT FOR 9352WPM100

Support 9351-AIXR SUPT REINSTATEMENT CONTRACT FOR 9351AIX

ControlNet Products 1786-TNCLXT4 CONTROLNET TNC 75 OHM TERMINATOR PLUG

RSI Software Products 9301-2SE235KOU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9355-WABENE RSLINX PROFESSIONAL - ENGLISH

Motion Control MPL-A310F-SK24AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,BRK,4.2KG

Motion Control 2090-DANFCT-S04 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 04M

BC647MODEV Motion Developer with Proficy GlobalCare Complete & H/W Key

IC5002TAW0000 12" Inbligence Industrial PC, Standard Series Win2000

IC800CBL065 Use IC800CBL068 for New Applications: B2/3000 and B6/2000 Motor Power Cable, 14 Meters

OC647HSTSCADA100 Proficy Historian for SCADA 100 pts

20AD014A3AYYADG1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC125A0ENNANANE PowerFlex 700S AC Drive 20D

20G1AND415AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D024N104 PowerFlex 527 11kW (15Hp) AC Drive

280-MTRF22-M6 ArmorConnect Brake and Motor Cable

FX1S-14MR-001 主機(jī)8點(diǎn)入/ 6點(diǎn).出 繼電器輸出

1492-M5X10H81-90 Connection Products

1494H-BN3H6 Heavy Duty Fusible Safety Discon Switch

軟啟動(dòng)器 3RW44446BC45

ET 200SP 6ES7136-6PA00-0BC0 故障安全型模塊F-PM-E 24VDC/8A PPM 標(biāo)準(zhǔn)型，基座單元類型C0

1585D-M4TBDM-12 Micro D-Code, QD Style Ethernet Media

1756-CP3 Logix Family RS232 Programmer Cable

1794-OA8 Flex 8 Point Digital Output Module

194E-CA32E-PE-TN 194E Load switch

2085-ECR Micro800 Expansion Module End Cap

2090-DANBT-18S03 TL-Series 3m Brake Cable

20AC5P0C0AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A