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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類(lèi)。其中，后者的產(chǎn)品門(mén)類(lèi)較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專(zhuān)業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車(chē)制造企業(yè)發(fā)展進(jìn)程。

其一，汽車(chē)機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車(chē)制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車(chē)制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車(chē)機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車(chē)加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車(chē)制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專(zhuān)業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專(zhuān)業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車(chē)金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專(zhuān)業(yè)知識(shí)與技能水平。

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GPA-100 GagePort Multiplexer, used to stack multiple GagePorts into a single s erial port.

IC600CM544RR 4K CMOS Logic Memory Module (for use in Model 600 or 6000)

IC647HSTCSEO10KM eSignature Option for Historian - Enterprise Corporate Server 10000 Points (M4 Key)

IC647WFL000 Proficy Workflow - Site License

IC694ACC003 Door labels for the IC694MDLxxx I/O modules. The kit includes two each of the following modules. IC694ACC300, IC694ACC310, IC694ALG220, IC694ALG221, IC694ALG222, IC694ALG223, IC694ALG390, IC694ALG391, IC694ALG392, IC694ALG442,IC694APU300, IC694APU3

IC756RDV001J-99 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.9

MicroLogix 1200 System 1762-L40BWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-IK ENCODER/COUNTER MODULE ASSEMBLY, 12-24V DC

Distributed I/O 1794-IB8 24 VDC INPUT 8 POINTS

Communications 9355-WABOEMENE RSLINX OEM - ENGLISH

Operator Interface D6195-6.5.2IT CONTROLVIEW 300 USER MANUAL (ITALIAN)

Support 9358-BEPB30S SUPT RENEWAL CONTRACT FOR 9358BEPBNT30ENE

Support F1761-ENISERA2B FIRMWARE UPGRADE FOR F1761NETENI MDL (SER A TO B)

RSI Software Products 9324-RL0300FRE RSLOGIX 500 STANDARD FRENCH CD

RSI Software Products 9301-2SE3503PTE RSVIEW32 RUNTIME 100K WITH RSLINX (PORTUGUESE)

RSI Software Products 9358-HSTS2300U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 1500 TAG

Motion Control W-4030-M-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG

5602 Greyline Micro MC. 4 Lines, (20) 5MM Chars. LCD. ASCII/Serial Interface. NEMA 4

IC200KIT001 The kit includes VersaPro (IC640VPS002), CAD files, programming cable, manuals and other tools to aid in the conversion process from Series 90 Micro to VersaMax Micro.

IC695PBM300 RX3i PROFIBUS Master Module (must be installed on RX3i PCI bus). The module supports PROFIBUS V1 Master functionality. The PROFIBUS Master module requires an RX3i CPU with firmware version 2.9 or later

MTR-1220-0-D-E-0RR Stepping Motor Nema23 Double Shaft

VSPCSE-SF10 VisualSPC SE ShopFloor includes Attribute Data Collection, Measurement Systems Analysis and A-681 interface cable. 10 license pack.

20BD077A0ANNANB0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11LF960JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A4P2N113 PowerFlex 4M- 0.75 kW (1 HP) AC Drive

490NAA27104 Quantum MODBUS PLUS電纜,1500'

291E-FBP-G1 Direct Online Reversing Starte

PYF14A-E 導(dǎo)軌安裝型：MY4J，MY4NJ

1492-SPM2D200 MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW30471BB14

電機(jī)啟動(dòng)器 3VU16401CL00

150-F361FBD Encl. SMC Flex Smart Motor Controller

1732E-IR4IM12R ARMORBLOCK 4 POINT RTD INPUT

1771-WB 12 Point Terminal Field Wiring Arm

193-EEKZ E1 Plus 60-300 A Overload Relay

20-750-2263C-1R2T PowerFlex 750 24V Tran IO Option module

2090-CPWM7DF-10AA03 MP-Series 3m Servo Power Cable

2097-V32PR0 Kinetix 300 Servo Drive

ENSP1F5 Bulkhead Passthrough Connector, Female/Female

GFK-1885 ViewStation CE II ControlStation CE II Hardware User's Guide

IC220EBI002 VersaPoint Ethernet Standard Network Interface Unit. Supports Modbus TCP network communications. Requires (1) IC220TBK087.

IC647CSPR010 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 10X monitored KPIs

IC647PSF000 Proficy Process Systems 5000+ I/O with iFIX

IC693MDL231 240 Vac Isolated Input (8 Points)

IC756CDV000E-99 DV Development - Compaq True64 Op Sys, English, Version 9.9

MSI-MGMT-5 Production Management Clients 5 Pack

PLC-5/1771 System 1785-L40B PLC-5/40 CONTROLLER, 48K WORD SRAM

Distributed I/O 1738-VHSC24M23 24VDC VERY HIGH SPEED COUNTER WITH SOURCE OUT

Communications 1787-RSCABL 6FT (1.82 METERS) 9-9 PIN NULL MODEM RS-232 CABLE

Operator Interface 2711-NM15 10 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E

Support 9304-WVD128S SUPT RENEWAL CONTRACT FOR 9304WVD128

Support 9324-RLD25U6DEE RSLOGIX 5000 LITE GERMAN TO FULL UPGRADE

DeviceNet Products 2711-B5A10L3 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335KOU2R RSVIEW32 RUNTIME 300-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9371-EDESI1U4R UPGRADE: OUT-SUPT: RSWIRE DET IEC STD TO DES IEC

Motion Control MPG-B010-091S24 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,SINGL,BRK

Silver Series 2711-K14C9 PV1400 COLOR KEY, RS232 (DH485) & RS232 PRINT

HE693STP100 One axis stepper bing module for Series 90-30

IC670CHS102 I/O Base, Box Style, Hot Insertion

QPI-PBS-202 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: Profibus Slave/ with memor y retention/ CE