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A02B-0029-K891現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

A02B-0029-K891,

A02B-0029-K891

　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲, PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號:主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號

　　控制的負(fù)載主要分成三類:一是7臺交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。

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Support 9381-P5KENR SUPT REINSTATEMENT CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U1R RSVIEW RUNTIME 300 TO 1500 UPGRADE:OUT-OF-SUPPORT

RSI Software Products 9358-EPBKY60ENE RSBIZWARE EPROCEDURE BACKUP KEY 60 UNITS

Motion Control MPL-B520K-MK24AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,BRK,13.9KG

Motion Control 9101-1476 MATING CONNECTOR KIT/J1 50 PIN MINI D(SOLDER CUP)

GQPJ-DEM-L02 QUICKPANEL JR. DEMO 5" LCD GE LABEL

IC646MRD150 Logic PC (HRT) 150 Tag Runtime System

MTR-3T23-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

SNAP 3C5 PC Port is 9-pin male and port on CNC is 25-pin female. This is for ha rdware handshake communications.

20BC056A3AYNANC0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE052AA0NNNNN PowerFlex 753 AC Packaged Drive

22101-061-01 Spare Part 1492 Relay Mod Expansion Cbl

140CPU43412UC Quantum Unity Quantum 43412 CPU，帶涂敷涂層

281D-F23B-25D-RR-3FR ArmorStart Direct Online RVSG Starter

C200H-ID501 多點(diǎn)I/O單元, DC TTL輸入 5VDC 32點(diǎn)

1492-RAFB424 IEC Term Blck 10 x 110 x 44.8mm Spr Clp

連接器 6ES7492-1AL00-0AA0 48 針前連接器，用于信號、功能模板，螺釘型

變送器 3RS11011CD40

1497-E-M2-0-N Control Circuit Transber

1606-XL480EPT Power Supply XL 480 W Power Supply

1762-L24BXBR MicroLogix 1200 24 Point Controller

188-K3C500-N Miniature Circuit Breaker 50 A

194L-G3667 Add. Legend Plate For Size 4 Or 6 Bezels

2090-CPBM7DF-04AA90 MP-Series 90 m Length Cable

2090-XXNPMF-10S03 Kinetix Drives 3m Standard Cable

BC647SPR030 "Solution Provider Renewal < 30 keys includes up to 30 key flashes which could be M4 or M1, Global Care Complete (iGC SP1), and one

GC647PRTEE002 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 2 Users Ver 3.0

IC200MDL644 Input 5/12VDC POS/NEG logic (4 groups of 8) 32 points

IC646PCMS05 Proficy Change Management Electronic Signature Module 5 Pack

IC647MPS005 Logic Developer PLC Standard 5 Pack with USB Hardware key

IC676PBI008 IP67 Input Block - 24 VDC Positive Logic - 8 Pt - Profibus