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A860-0308-T112現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

A860-0308-T112,

A860-0308-T112

　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲, PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號:主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號

　　控制的負(fù)載主要分成三類:一是7臺交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。

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IC300RTD100 4 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000), 18 bit

IC754VKI10MTD Starter Kit - 10" Monochrome QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-H-R-0-M-0 MTR series metric servo motor with resolver

20AD-DB1-C PowerFlex 70 Resistor Kit

20DC037A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ANC260AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-V4P8N104 PowerFlex 525 0.75kW (1Hp) AC Drive

280-M22M-M1 ArmorConnect M22 Male Receptacle

FR-F740-15K 22.1KVA 29A 15KW 3相AC380V/50Hz/60Hz

1492-LG4 IEC Term Blck 6.1x62x35.7mm Spr Clp

1494G-BF3J6-421 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44366BC34

ET 200SP 6ES7132-6BF00-0CA0 DO 8x24VDC/0,5A 高性能型，基座單元類型 A0

1585D-E4UBDE-25 Micro D-Code, QD Style Ethernet Media

1753-OB16 GuardPLC Digital Output Module

1794-IE8 Flex 8 Point Analog Input Module

194E-AA63 194E Load switch

2080-LC30-24QWB Micro830 24 I/O Controller

2090-CSWM1DF-18AA06 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNNEG0 PowerFlex 70 AC Drive 20A

GC646MPTS99 Proficy GlobalCare Complete GE Compare

HE693RTD660 6 channel RTD b module for Series 90-30 with 700VDC bus-isolation and 0.05C resolution.

IC610MDL104RR 24Vdc Sink In, Relay Out (4 In/4 Out)

IC647HSTSC75KM Server to Server Collector for Historian - Standard Server 75000 Points (M4 Key)

IC660BBD022 Block 24Vdc Source I/O 16 Circuits, 2/3 Wire Sensor Compatible

IC694PWR330CA Conbal Coated Power Supply 120/240VAC 125VDC, added capacity.

IC756WDN009J-22 DV Development Sys VB, Java, C++, C, Japanese, Version 2.2

MicroLogix 1500/1769 System 1769-RTBN18 REPLACEMENT 18 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System 1771-P6R POWER SUPPLY,REDUNDANT,SLOT,8A,220V AC

Distributed I/O 1798-IE4 FLEXARMOR 4 CHANNEL ANALOG INPUT MODULE

Operator Interface 2711P-B6M8A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH+, AC PS

Support 9323-PA2SR SUPT REINSTATEMENT CONTRACT FOR 9323PA2S

Support 9358-PB30S SUPT RENEWAL CONTRACT FOR 9358PB30ENE

Support F1772-LZSERD FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7ITE RSLOGIX 5000 FULL TO PRO UPGRADE, ITALIAN

RSI Software Products 9305-RSVADFVCESE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (SPANISH)

RSI Software Products 9301-PCI2000ETH APPLICOM PCI2000ETH ETHERNET INTERFACE 1 PROTOCOL

Motion Control 2094-BMP5 MODULE, AXIS, 400/460V, 4A INV.

A06B-0371-B577#7008 A1/3000 Servo Motor, 64K Serial Encoder

IC200UEC108 VersaMax Micro Expansion 8 point combination (4) 24VDC In, (4) 24VDC Output Source, SNK Out Expansion, 24DCPS

IC752CBT050RR Datapanel 320T CB (Color Base): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock.