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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問(wèn)題，提出評(píng)論定見(jiàn)和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線(xiàn)圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過(guò)錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線(xiàn)圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過(guò)錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類(lèi)型、數(shù)量、規(guī)范，其功用是否無(wú)缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線(xiàn)正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開(kāi)機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開(kāi)關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來(lái)信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開(kāi)關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開(kāi)關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫(xiě)調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹(shù)立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見(jiàn)，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。

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1492-PD3183 335 A Power Distribution Block

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194L-E12-4513 12A 194L Load Switch

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IC800SLCPVL100 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor. 10 meters

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Process Control 1757-PFBUPG010 PROFIBUS LIC UPG 10 IOMS

Operator Interface 2711P-ST10B PANELVIEW PLUS 1000 KEY/TOUCH STARTER KIT

Support 9357-ENETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357ENETMD3E

Support 9363-SNAPSHOTS SUPT RENEWAL CONTRACT FOR 9363SNAPSHOT

ControlNet Products 1734-VHSC5 5 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE240DEU3R RSVIEW32 WORKS 150-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B30U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 30

Motion Control MPL-A430H-SK22AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,6.4KG

Motion Control 2090-UXNFBY-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,30M

CBL-14-ET-20 MTR-1300 and MTR-1N Series SPLASHPROOF Stepping Motor Encoder Feedback Cable, 20 Ft.

IC610MDL151RR 24Vdc Sink Output (8 points)

IC800SLCAPM010 Control Cable, SL Servo Terminal Block to APM300, 1 Meter

OC647IFGLBLENBLRM iFIX WebSpace Server Enabler including 2 Web Users(M4 Key)

20AD3P4A0NYNANC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD014A0EYNANANE PowerFlex 700S AC Drive 20D

20P41AB012RA0NNN PowerFlex DC Drive 230V AC 3 HP

2711-NP2 PanelView Mounting Clips

280-PWRM24A-M05 ArmorConnect 3-PH Power Media drop cable

3G3MV-A4007 NEW 3.6KVA 3.4A 0.75KW 三相AC380-460V/50HZ/60HZ

1492-MCAA245 Ul489/Csa Mini Circuul489/Csa Mini Circu

1494U-NCLV 1494U N.C. L.V. Auxiliary Contact

軟啟動(dòng)器 3RW44556BC35

工程組態(tài)編程軟件 6AV2100-0AA04-0AA5 SIMATIC WinCC 基本版 V14

1585D-M4UBJM-0M3 Micro D-Code, QD Style Ethernet Media

1756-L61 ControlLogix 2 MB Memory Controller

1797-RPA FlexEx Repeater Adaptor

194E-E63-1756 63 A 194E Load switch

2090-CFBM6DD-CCAA15 TL-Series 15m Feedback Cable

2090-SCEP20-0 Kinetix 20-20m Fiber Optic Cable

BC646MODEV Motion Developer for S2K Series Amplifiers/Controllers with Proficy GlobalCare Complete

GC647ADC050 GC Dashboard Client 50 Pak

HMI-CAB-C67 CABLE OMRON C20H, CQM1

IC641SWP065 Motion Programmer Software for APM/DSM, DOS-based

IC647IFCLNTSRO010K iFIX iClientTS Read Only 10 PK (M1 Kit Part)

IC660EBD021 Electronic Assembly for IC660BBD021

IC695RMX128 RX3i Redundant Memory Xchange Module for High Availability. 2Megbytes of user shared memory. Dual Genius LAN is supported using application code that is located on the ge-ip.com/support website.

IC756WRE099E-28 Runtime License for Windows 50-99 Users, Per User, English v2.8

FlexLogix System 1794-OB16PK CONFORMAL COAT, 24VDC SOURCE OUT PROTECTED,16 PT

PLC-5/1771 System D1785-6.5.4 BACKUP COMMUNICATION MODULE(CAT.1785-BCM)MANUAL

Process Control 1757-PLXSIFZ PLX RM7800 FLAME SFEGRD QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C4D1 PV PLUS 1000, KEYPAD, ENET, DC PS, STD MEM

Support 9324-FW5DDENS SUPT RENEWAL CONTRACT FOR 9324FW5DDEN

Support 2706-NP3R SUPT REINSTATEMENT CONTRACT FOR 2706NP3

Support F1785-L40CSERD FIRMWARE UPGRADE FOR 1785-L40C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300U2R UPGRADE: OUT-SUPT: RSVIEW WORKS 150 TO 1500

RSI Software Products 9701-VWSCWAFRE RSVIEW SE CLIENT (FRENCH)

RSI Software Products 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

Motion Control 1394C-AM04 MODULE,AXIS,3KW,4.5A CONT,9.0A PEAK

BC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

IC300OCS032 OCS with 2x20 LCD Display and with 16 keypad. Built in I/O no expansion. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A neg. logic with ESCP). No network

IC752SKT007RR Datapanel 320T CEG Starter Kit: Includes Datapanel 320T Passive Color Expansion with 2MB & Genius (CBT070), download & communication cables, WinCfg, user & programming manuals

MTR-3T11-G-R-0-M-SRR Servo Motor Metric with Seal

ZA06B-6130-H003 BSVM1-40i Beta i series amplifier rated 40 amp and 200/230 VAC

20CC650N0ANNBNA0 PowerFlex 700H AC Drive 650 A 355 kW 20C

20G1ABF500JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D6P0N114 PowerFlex 523 2.2kW (3Hp) AC Drive

2711P-T6C5D8 PanelView Plus 6 6 Clr Touch DC RS232

6SE6440-2UD32-2DB1 22KW

1492-L2-B IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM24-8R Relay Expander Module