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激光制造業(yè)亟需組建優(yōu)秀的激光加工團(tuán)隊(duì)，大力普及激光加工技術(shù)，設(shè)立激光加工教學(xué)、科研和生產(chǎn)基地，加大相關(guān)技術(shù)同步研究，將機(jī)器人技術(shù)、仿真技術(shù)應(yīng)用等大規(guī)模地應(yīng)用到城市軌道車輛制造中，發(fā)展我國(guó)自主特色的激光加工設(shè)備以及加工工藝。激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用，包括焊接、切割、表面改性、打標(biāo)、快速成型、打孔及微細(xì)加工等。文章以城市軌道車輛為研究對(duì)象，闡述了先進(jìn)激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點(diǎn)，分析了目前激光加工技術(shù)在城市軌道車輛制造中的特點(diǎn)和應(yīng)用前景，為縮短與國(guó)外先進(jìn)技術(shù)的差距，加快軌道交通技術(shù)儲(chǔ)備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動(dòng)脈，具有運(yùn)量大、能耗低、效率高、污染小、準(zhǔn)點(diǎn)率高等優(yōu)勢(shì)。中國(guó)如今已成為全球城市軌道交通建設(shè)投入的主力軍，甚至連許多二線城市都具備了軌道交通建設(shè)的條件與需求。
隨著中國(guó)政府“十三五”規(guī)劃的提出，國(guó)家發(fā)改委已批復(fù)了多地軌道交通的規(guī)劃，到2020年投資預(yù)計(jì)將超萬(wàn)億。目前城市軌道車輛制造行業(yè)中，激光加工制造技術(shù)備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢(shì)，也持續(xù)為其提出新方向、新課題。

由于中國(guó)的城市軌道交通起步較晚，因此為了縮短與國(guó)外先進(jìn)技術(shù)的差距，應(yīng)引進(jìn)、研究和消化當(dāng)前最新技術(shù)及設(shè)計(jì)思路，加快軌道交通技術(shù)儲(chǔ)備，探究激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用。車輛激光焊接車輛轉(zhuǎn)向架以及車體是城市軌道車輛上的關(guān)鍵構(gòu)成，材質(zhì)也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個(gè)階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術(shù)之一，屬于無(wú)接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個(gè)整體，區(qū)別于電阻滾壓縫焊，通過(guò)自由組合，使得構(gòu)件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎(chǔ)，同時(shí)也改善了焊接質(zhì)量，提高了鋼材收得率，并降低了生產(chǎn)成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過(guò)雙件組焊、多件組焊，將已切割成形的各類車身構(gòu)件，焊接成白車身分總成，進(jìn)而總裝成整車車身。激光組焊因其焊接強(qiáng)度高，可明顯改善車身強(qiáng)度、剛度及密閉性。焊接同時(shí)結(jié)合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產(chǎn)，投資效益好。但激光組焊技術(shù)也有明顯的缺點(diǎn)，如對(duì)夾具、被焊件、監(jiān)測(cè)精度等要求嚴(yán)格，焊接后檢測(cè)評(píng)價(jià)和返修困難，一次性投入大等。

激光-電弧復(fù)合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴(yán)重，因此為改善外觀，過(guò)去常常進(jìn)行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進(jìn)行作業(yè)。

通過(guò)長(zhǎng)期加工技術(shù)應(yīng)用的實(shí)踐、積累及分析，不銹鋼接頭焊接技術(shù)規(guī)范、疲勞曲線、硬度、抗拉強(qiáng)度、屈服強(qiáng)度、等技術(shù)指標(biāo)相繼被取得或檢驗(yàn)，車體激光焊接樣件的制評(píng)亦完成。


2) 車輛轉(zhuǎn)向架制造。城市軌道車輛轉(zhuǎn)向架通常選用日本進(jìn)口或國(guó)產(chǎn)的中厚合金鋼板材，同時(shí)多選用熔化極氣體保護(hù)焊。用于長(zhǎng)直縫焊接的機(jī)械人手臂，已被各廠商所引進(jìn)，來(lái)改善焊接穩(wěn)定性；而開(kāi)具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復(fù)合焊優(yōu)化焊接效率，顯示了激光和電弧的特點(diǎn)；同時(shí)減少了設(shè)備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術(shù)特性城市軌道車輛制造廠商已大量使用激光切割技術(shù)，其加工的產(chǎn)品有很多，如車體、內(nèi)裝板材、轉(zhuǎn)向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質(zhì)量的零件外形、輪廓和孔。

固體(或CO2)激光切割機(jī)通常適用于碳合金鋼、不銹鋼，同時(shí)也適用于鋁合金板，可達(dá)到理想斷面加工質(zhì)量和切割速度。以某企業(yè)為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機(jī)對(duì)6 mm以下板材下料。車輛轉(zhuǎn)向架選用激光切割機(jī)對(duì)14 mm以下板材進(jìn)行下料，其材料為Q345C低合金結(jié)構(gòu)鋼。

下料環(huán)節(jié)激光切割

城市地鐵機(jī)車制造首先要準(zhǔn)備相關(guān)材料，這個(gè)階段激光切割技術(shù)尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強(qiáng)、節(jié)料省錢、經(jīng)濟(jì)適用[16]，因此激光切割技術(shù)已被廣泛用于軌道車輛制造中。以某企業(yè)為例，其高速動(dòng)車組車體選用激光和剪板機(jī)對(duì)6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉(zhuǎn)向架選用6 k W激光切割機(jī)對(duì)12 mm以下板材下料[17]。

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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IC697MEM717RR Expansion RAM, 256 KBytes,CMOS (Used w/77X CPUs & PCM)

IC800SSD407RS1 7.2 amp 480 VAC S2K servo drive for MTR series motors

ControlLogix/1756 System D1775-6.5.3 I/O SCANNER-MESSAGE HANDLING MOD.(1775-S4B)MNL

Industrial Computers 6182H-15KRH6B VVCE 1500, KEYPAD, STD MEM, RIO/DH, AC

Process Control 1757-DNBUL65 DEVICENET USAGE LICENSE, 65 DNB MAX

Operator Interface 2711-START300ES START KIT PV300,SPANISH(PV300, PB32 CABLES)

Support 9326-AD5APS SUPT RENEWAL CONTRACT FOR 9326AD5APENE

Support 9371-EDETJACR SUPT REINSTATEMENT CONTRACT FOR 9371EDETJAC

ControlNet Products 1797-TPS CONTROLNET EX T-TAP STRAIGHT

RSI Software Products 9301-2SE240ZHU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-BA60U2 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 10 TO 60

Motion Control MPL-A4520P-HJ24AA MOTOR,SERVO,6.10NM,5000RPM,ENCR,230V,BRK,9.5KG

Motion Control 2090-UXNPAN-16R03 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,3M

CBL-34-MP-10 Power Cable, MTR-3N(All), MTR-3S3x & MTR-3S43-H Series Servo Motors, 10 Ft.

IC640MWS902RR Workmaster System, 2-35" Disk Drive

IC800SLM003N3BE25 30W, 115/230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev

20AD8P0A3AYNACG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD052A0EYNANANE PowerFlex 700S AC Drive 52 A 40 Hp 20D

20P41AD073RA0NNN PowerFlex 460V AC 40 HP DC Drive

2711P-6RSA PanelView Plus 6 400 and 600 AC Power Su

280-PWRM24E-M6 ArmorConnect 3-PH Power Media drop cable

NT20S-ST121(B)-ECV3 單色STN LCD 分辨率: 256×128點(diǎn),4.7英寸

1492-MCBA335 35 A Ul489 Miniature Circuit Breaker

1494V-DN200 NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動(dòng)器 3RW44576BC46

運(yùn)行版軟件 6AV2103-4MX04-0AE5 SIMATIC WinCC V7.0..V7.3 RC 65536 ->WinCC 專業(yè)版 max. PowerTags V14 Combo 和 WinCC RT 專業(yè)版 65536 PowerTags

1585D-M8UGDM-5 Gigabit Ethernet Media

1756-L75K ControlLogix 32 MB Controller

1799-DSCCON Embedded Input/Output Accessories

194E-FA32E-P11-PE 194E Load switch

2090-CFBM7DD-CEAA30 MP-Series 30m Servo Feedback Cable

2090-SR040-09 Kinetix 40 Ohm Shunt Resistor

BC646MPS101 Logic Developer PLC Standard with Programming Cable with Proficy GlobalCare Complete

GC647AQC050 GC Quality Client 50 Pak

HMI-COV-204 FRONT SHEET COVER 6 inch (QPK2xxxx-L2P/ -S2P)/ 20 per pack

IC641VPS950 VersaPro Standard Edition 50 Seat Site License - Windows Programming S oftware for Series 90-30 and VersaMax PLCs

IC647IFPLDV00300C iFIX Plus SCADA 300 I/O Development (M1Component Part)

IC660ELB912 MICRO GENI INTERFACE CARD

IC697ACC732 Top PWA Cover - CPU77x and CPU78x (Qty 2)

IC756WRT499E-28 DV-Tools Only Runtime License for Windows, Per User, English v2.8

FlexLogix System 1794-VHSC 2-CHANNEL 1 MHZ VERY HIGH SPEED COUNTER

PLC-5/1771 System D6200-L09 PLC5 STRUCTURED TEXT DOCUMENTATION SET

Process Control 1757-UPGRT01 UPGRADE 1 USER OI EXTENSION

Operator Interface 2711P-B12C6B2 PV PLUS 1250, KEY/TOUCH, RIO/DH, AC PS, EXT MEM

Support 6001-G1DCR SUPT REINSTATEMENT CONTRACT FOR 6001G1DC

Support 2711-ND3DER SUPT REINSTATEMENT CONTRACT FOR 2711ND3DE

Support F1785-L60LSERD FIRMWARE UPGRADE FOR 1785-L60L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230PTU2R RSVIEW32 WORKS 150-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9701-VWSS100DEU1 RSVIEW SE 25 TO 100 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-S5SR 9399-S5SR SLC-500 A.I. SERIES SOFTWARE REFERENCE

Motion Control 8720MC -B014-AA- 14 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MPPS99 Logic Developer - PLC Professional w/1 Yr of SAFE - Unlimited Seat Site License

IC300OCS083 OCS with 2x20 LCD Display and with 16-key tactpad. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP) and 4 In/2 Out Analog, Current. With CAN Network.

IC752WPB202 Same as IC752WFB202 without touch

MTR-3T42-H-R-0-M-0 MTR series metric servo motor with resolver

ZA66L-6001-0026#L20R03 A22/3000HVi & A12/4000HVis & A22/4000HVis, Fiber Optic Cable (Sheathed) 20M

20DB015A3EYYACAUE PowerFlex 700S AC Drive 20D

20G1ALC460JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B048N104 PowerFlex 525 11kW (15Hp) AC Drive

2711PC-T6M20D8 PanelView Plus 6 600 Touch Terminal

6SE6420-2UD15-5AA1 0.55KW

1492-L3T-RE IEC Term Blck 5.1x64.5x31.3mm Spr Clp

1494C-DJ622-A4-B1-D-E 200 A Flange Mtd Cable Switch

軟啟動(dòng)器 3RW44271BC45

備品備件 6ES7 528-0AA00-0AA0 25 mm I/O 模塊前蓋板 5 片 / 包

1585BT-M8UBBM-50 Ethernet Media Variant 1, Patchcord