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A02B-0029-K892現(xiàn)貨 in stock! 歡迎來電咨詢~！！

A02B-0029-K892,

A02B-0029-K892

該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應;假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。

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DEMOCD00050 Knowledgebase CD

GFK-0845 Genius I/O Micro GENI Board User's Manual

IC210EAR008 Expansion unit, AC (85 to 264VAC) Power Source, (4) AC in/(4) out (Relay, 8 Amp)

IC647AUR001 PA Universal Reporting Client

IC647PRTEE005C Proficy Portal Enterprise Edition Client Pack 5 Users (M1 Key)

IC693CPU331LT CPU 331 Module (16K Bytes) (LT)

IC754VKI12MTD Starter Kit/ 12 Inch View Mono Interm/ 24VDC

MSI-DASHBOARD-5-43 Dashboard Client 5 Pack Ver4.3

SLC/1746 System 1746-RL46 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-ITB16

Distributed I/O 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

Application-specific products 9307-64MGDBCENE RSEMETRIX MGR(9-64 METERS),W/1MSSQL CLIENT LIC.

Operator Interface 2711-CBL-HM10 10METER RS232 CABLE, PV300MICRO TO MICROLOGIX

Support 9302-GEDR SUPT REINSTATEMENT CONTRACT FOR 9302GED

Support 9510-PB10000ENR SUPT REINSTATEMENT CONTRACT FOR 9510PB10000EN

DeviceNet Products 1771-SDN 2-CHANNEL DEVICENET SCANNER MODULE

RSI Software Products 9301-2SE3350KOE RSVIEW32 RUNTIME 5K (KOREAN)

RSI Software Products 9307-EM83PXENE RSENERGYMETRIX 3RD PARTY OPC (0 - 8 METERS)

Motion Control MPL-B980B-SJ22AA MOTOR,SERVO,122.0NM,1000RPM,SINGL,460V

Silver Series 1398-DDM-075 DRIVE,75A PEAK, ULTRA 200

HE690CBL105 Ribbon cable for HE690RLY160, 5 foot.

IC646TPR915 Pro Server 1,500 I/O Point Run Time System

QM4204ROA QUICKMARQUEE 4 X 20 4.8" OR 8 X 40 2.1" RED

ST-3644 STXi analog b module 4 Channels, 0~5Vdc, 14-bit

20BC140A0ANNANC0 PowerFlex 700 AC Drive 20B

20F14NF050JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-D2P3H204 PowerFlex 4- 0.75 kW (1 HP) AC Drive

140CPS52400 Quantum 電源, 125 VDC, 冗余, 8A

284D-FHD7P6B-25-CR-3-SB DeviceNet Variable Frequency Drive

CJ1W-OA201 8點可控硅輸出單元

1492-RTB10N 10-Pole Screw Style Rtb Plug

WinCC 上位監(jiān)控軟件 6GK1716-1PB62-3AA0 PG-1613 驅(qū)動

變送器 3RS17031CD00

1497A-A2-M6-1-N Control Power Transber

1606-XLP60BQ AC or DC In 12VDC Out 54W Power Supply

1768-CNBR CompactLogix L4X Redundant CNet Module

188-K4C100 Miniature Circuit Breaker 10 A

194R-30-HDWR 194R Replacement Mounting Hardware

2090-CPBM7DF-10AA25 MP-Series 25m Standard Cable

2090-XXNPMP-10S30 MP-Series 30 m Length Power Cable

CBL-12-MPS-20 Power cable for MTR-1221-*-D and Power cable for MTR-1231-*-D stepping motor connected to S2K. 20 feet

GC647SSM005 GCScheduler Shop Floor Server 5 users

IC200PWR012 Isolated 24 VDC Expanded 3.3V Power Supply

IC646TBLSS1000 Proficy Troubleshooter for Inbligent Historian for Hist 1000 Points

IC647NGJ000 CIMPLICITY HMI Johnson Controls N2 Communications

IC692MAA541RR 16 AC b/ 12 Triac Output 120 Vac PS

IC698CRE020 PACSystems RX7i High Availability 700mHz CPU

IC800VMCB030 Motor power and brake power cable for 200 W to 750 W VersaMotion servo motors- 3 meter

SLC/1746 System 1746-IN16 INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-15KPXPH VERSAVIEW 15-INCH WORKSTATION, KEYPAD

Application-specific products 6556-PA0PM CLUTCH/BRAKE KIT W/ARMED CONTINUOUS PUSHBUTTON

Operator Interface 2711-K5A9L3 PV550 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE2200JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE2200JP

Support ABTS-W102R ABT-SW102 PATHFINDER SW SUPPORT REINSTATEMENT

ControlNet Products D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

RSI Software Products 9301-2SE250ESU4R RSVIEW32 WORKS 150-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BERP03U2 UPGRADE: IN-SUPT: RSBW BATCH ERP 3 TO 10 SERVER

Motion Control MPL-B310P-MJ22AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,460V,3.0KG

Motion Control 2090-XXNPMP-16S25 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,25M

GC646TDV150 Proficy GlobalCare Complete for Server 150 I/O Develop/Runtime System

IC641SWP065 Motion Programmer Software

IMC-105P-1-D Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp

PSPC-DC100 Prof Shop Floor SPC DC 100 User

20BB9P6A0AYNBNC0 PowerFlex 700 AC Drive 9.6 A 3 Hp 20B

20DJ248A3NNNACGNE PowerFlex 700S AC Drive 20D

2198-H040-AD-T K5500 FR1,2 AC,DC bus conn

2711P-K7C4D9 PanelView Plus Terminal

280-PWRM35F-M2 ArmorStart Three-Phase Power Media

CP1H-XA40DR-A XA型主單元，24入16點繼電器輸出. 高速計數(shù)50/100khz 4軸 .usb端口編程.集成模擬量4入2出.

1492-MS8X12V1-10 Connection Products