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A86L-0001-0171現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~??！

A86L-0001-0171,

A86L-0001-0171

近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無(wú)法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過(guò)程自動(dòng)化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲(chǔ)存量小，采集的壓力、流量等數(shù)據(jù)無(wú)法長(zhǎng)期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運(yùn)行，造成了人工成本的上升。

　　鑒于以上三點(diǎn)，通過(guò)采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問(wèn)題。

　　1、PLC控制系統(tǒng)的特點(diǎn)及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng)，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無(wú)可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開(kāi)放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問(wèn)。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器，另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運(yùn)行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實(shí)現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過(guò)程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實(shí)現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn)，將程序設(shè)計(jì)細(xì)化，分成多個(gè)程序模塊，實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整，又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來(lái)完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過(guò)程的控制程序的。上位機(jī)監(jiān)控軟件采用國(guó)產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開(kāi)發(fā)與操作，該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái)，可實(shí)現(xiàn)對(duì)生產(chǎn)過(guò)程的全面監(jiān)控，對(duì)重要參數(shù)形成歷史記錄，以報(bào)表或曲線的形式顯示給操作人員。通過(guò)VB語(yǔ)言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì)，實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì)，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場(chǎng)顯示

　　現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來(lái)完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強(qiáng)，主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場(chǎng)操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過(guò)CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能：

　　系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

　　2)報(bào)警功能：

　　當(dāng)壓力超過(guò)工藝要求，可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

　　3)簡(jiǎn)單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過(guò)程控制的功能：

　　1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

　　2)對(duì)所采集的模擬信號(hào)進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償，提高了儀表的測(cè)量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實(shí)現(xiàn)開(kāi)/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過(guò)程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線。

　　(4)報(bào)表打印

　　以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線和歷史趨勢(shì)曲線可隨意設(shè)定時(shí)間段，打印在線趨勢(shì)，歷史趨勢(shì)曲線。

　　3、軟件設(shè)計(jì)

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計(jì)過(guò)程中著重要考慮的是以下幾個(gè)方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

　　對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語(yǔ)句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點(diǎn)介紹

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Motion Control MPL-B430P-SJ24AA MOTOR,SERVO,6.55 NM,5000RPM,SINGL,460V,BRK,8.2KG

Motion Control 2090-SCNP10-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,10.0M

GFK-1277 Genius Modular Redundancy Flexible Triple Modular Redundant (TMR) System User's Manual

IC646MDD300 Logic Developer PC (HRT) 300 Tag Runtime & Development System

MSP-VOL-IN1 Obsolete - 0-10 VDC in / Pulse out

QPI-IBS-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: Interbus-S Slave

20BC030A0AYNACC0 PowerFlex 700 AC Drive 30 A at 15 kW 20B

20F11GD040AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PF960JN0NNNNN-HD-P24-P30 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT12H PanelView Plus Display Module

280E-F12Z-10C-CR-3 ArmorStart Direct Online Starter

C200HX-CPU54-E CPU單元 內(nèi)存31.2K最大I/O點(diǎn)數(shù):1184點(diǎn) 帶時(shí)鐘

1492-PD3163 325 A Power Distribution Block

電源模塊 6ES7405-0KA02-0AA0 PS405 輸入電壓 24/48/60VDC 10A

變送器 3RS17051KW00

TIA 博途數(shù)字化選件 6ES7823-0BA00-1DA0 SIMATIC OPC UA S7-1500 large ( CPU-1517 / CPU-1518 (F) )

1585J-M8QBJM-3 RJ45 Ethernet Media

1760-OW2 Pico 2 Point Combination Module

188-K2D400 Miniature Circuit Breaker 40 A

194L-E12-4511 12A 194L Load Switch

2090-CPBM4DF-14AF03 MP-Series 3 m Length Pwr and Brake Cable

2090-XXNBTN-S N-Series to TL-Series Transition Cable

BC647OEM0211 OEM Edge Program Renewal Additional Key - CIMPLICITY

GC647MGM001 Enterprise Adapter for Maximo 5.2 Assisted Support

IC200GBI001 REMOTE I/O Genius NETWORK INTERFACE UNIT

IC646NLS000 OPC Server

IC647JYCC JYC:Johnson Yokogawa YS 100 Series

IC670MDL730RR 24VDC 2.0A Output Pos. Logic, 8 pt Electronic Short Circuit Protect

IC697MDL640RR 125 Vdc Input (16 Points)

IC800SLCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PAR2 85-265VAC REDUNDANT POWER SUPPLY ASSEMBLY

Industrial Computers 6182H-12TRH15B VVCE 1250, TOUCH, STD MEM, CNET, AC

Process Control 1757-PFBUPG005 PROFIBUS LIC UPG 5 IOMS

Operator Interface 2711P-RY2032 PV PLUS REPLACEMENT BATTERY

Support 9357-ENETL3S SUPT RENEWAL CONTRACT FOR 9357ENETL3

Support 9363-SNAPSHOTR SUPT REINSTATEMENT CONTRACT FOR 9363SNAPSHOT

ControlNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE240DEU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B30ENE RSBIZWARE BATCH 30 UNITS

Motion Control MPL-A430H-SJ24AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFBY-S15 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,15M

CBL-14-ET-10 MTR-1300 and MTR-1N Series SPLASHPROOF Stepping Motor Encoder Feedback Cable, 10 Ft.

IC610MDL135RR U.L. Listed 115Vac Input (6 points)

IC800SLA5002 5000W, 230VAC SL Series Amplifier

OC647IFGLBLDPNSRVENM-55 iFIX WebSpace v5.5 Dependent Server Enabler

20AD3P4A0AYNNNC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD011A3EYNAEBSE PowerFlex 700S AC Drive 20D

20P21AF1K1RA0NNN PowerFlex 690V AC 1000 HP DC Drive

2711-NMCE PanelView Accessory

280-PWRM22H-M8 ArmorStart Three-Phase Power Media

3G3MV-A4004 NEW 1.9KVA 1.8A 0.4KW 三相AC380-460V/50HZ/60HZ

1492-MCAA240 40 A UL489 Miniature Circuit Breaker

1494U-NC 1494U 10A N.C. Auxiliary Contact

軟啟動(dòng)器 3RW44556BC44

Safety Advanced V14 6ES7833-1FB14-0YH5 STEP 7 Safety Basic V14 SP1 SW DL

1585D-M4UBDM-70 1585D Ethernet Media Patchcord

1756-JMPR ControlLogix Jumper Bar

1797-PS2N2 FlexEx Power Supply

194E-E63-1753-6N 63 A 194E Load switch

2090-CFBM6DD-CCAA12 TL-Series 12m Feedback Cable

2090-SCEP10-0 Kinetix 10-10m Fiber Optic Cable

BC646MFC001 FANUC Ladder IIIC for OpenCNC with Proficy GlobalCare Complete

GC647ADC010 GC Dashboard Client 10 Pak

HMI-CAB-C53 CABLE 25 PIN FEMALE COMM

IC641SWP063 Series 90 PCM Support S/W, Term. Emulator/File Transfer (TERMF)

IC647IFCLNTSRO005M iFIX iClientTS Read Only 5 PK (M4 Part)

IC660EBD020 Electronic Assembly for IC660BBD020

IC695PSD140 Multipurpose Power Supply is suitable for use in load-sharing and redund ancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane.

IC756WRE099E-27 Runtime License Windows 50-99 Users English v2.7

FlexLogix System 1794-OB16D 24V DC SOURCE DIAGNOSTIC OUTPUT MODULE, 16PT

PLC-5/1771 System D1785-6.5.2 DH PLUS RS-232-C INTERFACE MDL(1785-KE)USER'S MNL

Process Control 1757-PLXSIFW PLX MA500 QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C4B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

Support 9310-WED200S SUPT RENEWAL CONTRACT FOR 9310WED200ENE

Support 2706-NP1R SUPT REINSTATEMENT CONTRACT FOR 2706NP1

Support F1785-L40C15SERF FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300U1R UPGRADE: OUT-SUPT: RSVIEW WORKS 300 TO 1500

RSI Software Products 9701-VWSCWAENE RSVIEW SE CLIENT

RSI Software Products 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

Motion Control 1394C-AM03 MODULE,AXIS,2KW,3.0A CONT,6.0A PEEK

BC646MDC700 Logic Developer - PC & View Development/Runtime 700 I/O

IC300OCS031 OCS with 2x20 LCD Display and with 16 keypad. Built in I/O no expansion. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). No network

IC752SKT007 Mature, order QuickPanel instead. DataPanel 320T CEG Starter Kit: Includes Datapanel 320T Passive Color Expansion with 2MB & Genius (CBT070), download & communication cables, WinCfg, user & programming manuals

MTR-3T11-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

ZA06B-6130-H002 BSVM1-20i Beta i series amplifier rated 20 amp and 200/230 VAC

20CC650ACANNBNA0 PowerFlex 700H AC Drive 650 A 355 kW 20C

20G1ABF500AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D6P0N104 PowerFlex 523 2.2kW (3Hp) AC Drive

2711P-T6C5A9 PanelView Plus 6 Graphic Terminal

6SE6440-2UD31-8DB1 18.5KW

1492-L2 IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM24-16RF Expander Module / 16 Relays 24Vdc Fused

軟啟動(dòng)器 3RW44243BC36

接口模塊 6ES7 155-5AA00-0AB0 IM 155-5 2PN 接口，PROFINET 接口模塊

1585-C8HB-S100 Cable Spool Ethernet Media

1746-P4 SLC Rack Mounting Power Supply

1790-T0A8X CompactBlock LDX Expansion Block

194E-A100-PE 194E Earthing-Grounding Terminal

20-PP10016 MOTOR CABLE V, PF700H, PF700S

2090-CSBM1DF-18AA20 Kinetix 20m Smartb Single Cable

20AC037A3AYNANC0 PowerFlex 70 AC Drive 20A

GC-8841-LC-MT SafetyNet Logic Workbench