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A90L-0001-0443現(xiàn)貨 in stock! 歡迎來電咨詢~??！

A90L-0001-0443,

A90L-0001-0443

激光制造業(yè)亟需組建優(yōu)秀的激光加工團(tuán)隊(duì)，大力普及激光加工技術(shù)，設(shè)立激光加工教學(xué)、科研和生產(chǎn)基地，加大相關(guān)技術(shù)同步研究，將機(jī)器人技術(shù)、仿真技術(shù)應(yīng)用等大規(guī)模地應(yīng)用到城市軌道車輛制造中，發(fā)展我國自主特色的激光加工設(shè)備以及加工工藝。激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用，包括焊接、切割、表面改性、打標(biāo)、快速成型、打孔及微細(xì)加工等。文章以城市軌道車輛為研究對(duì)象，闡述了先進(jìn)激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點(diǎn)，分析了目前激光加工技術(shù)在城市軌道車輛制造中的特點(diǎn)和應(yīng)用前景，為縮短與國外先進(jìn)技術(shù)的差距，加快軌道交通技術(shù)儲(chǔ)備提供參考。

城市軌道交通已成為現(xiàn)代城市公共交通的主動(dòng)脈，具有運(yùn)量大、能耗低、效率高、污染小、準(zhǔn)點(diǎn)率高等優(yōu)勢(shì)。中國如今已成為全球城市軌道交通建設(shè)投入的主力軍，甚至連許多二線城市都具備了軌道交通建設(shè)的條件與需求。
隨著中國政府“十三五”規(guī)劃的提出，國家發(fā)改委已批復(fù)了多地軌道交通的規(guī)劃，到2020年投資預(yù)計(jì)將超萬億。目前城市軌道車輛制造行業(yè)中，激光加工制造技術(shù)備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢(shì)，也持續(xù)為其提出新方向、新課題。

由于中國的城市軌道交通起步較晚，因此為了縮短與國外先進(jìn)技術(shù)的差距，應(yīng)引進(jìn)、研究和消化當(dāng)前最新技術(shù)及設(shè)計(jì)思路，加快軌道交通技術(shù)儲(chǔ)備，探究激光加工技術(shù)在城市軌道車輛制造中的應(yīng)用。車輛激光焊接車輛轉(zhuǎn)向架以及車體是城市軌道車輛上的關(guān)鍵構(gòu)成，材質(zhì)也經(jīng)歷了普通合金鋼、不銹鋼、鋁合金型材幾個(gè)階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術(shù)之一，屬于無接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個(gè)整體，區(qū)別于電阻滾壓縫焊，通過自由組合，使得構(gòu)件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎(chǔ)，同時(shí)也改善了焊接質(zhì)量，提高了鋼材收得率，并降低了生產(chǎn)成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過雙件組焊、多件組焊，將已切割成形的各類車身構(gòu)件，焊接成白車身分總成，進(jìn)而總裝成整車車身。激光組焊因其焊接強(qiáng)度高，可明顯改善車身強(qiáng)度、剛度及密閉性。焊接同時(shí)結(jié)合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產(chǎn)，投資效益好。但激光組焊技術(shù)也有明顯的缺點(diǎn)，如對(duì)夾具、被焊件、監(jiān)測(cè)精度等要求嚴(yán)格，焊接后檢測(cè)評(píng)價(jià)和返修困難，一次性投入大等。

激光-電弧復(fù)合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴(yán)重，因此為改善外觀，過去常常進(jìn)行涂裝作業(yè)，而現(xiàn)在則選用激光或電阻焊進(jìn)行作業(yè)。

通過長(zhǎng)期加工技術(shù)應(yīng)用的實(shí)踐、積累及分析，不銹鋼接頭焊接技術(shù)規(guī)范、疲勞曲線、硬度、抗拉強(qiáng)度、屈服強(qiáng)度、等技術(shù)指標(biāo)相繼被取得或檢驗(yàn)，車體激光焊接樣件的制評(píng)亦完成。


2) 車輛轉(zhuǎn)向架制造。城市軌道車輛轉(zhuǎn)向架通常選用日本進(jìn)口或國產(chǎn)的中厚合金鋼板材，同時(shí)多選用熔化極氣體保護(hù)焊。用于長(zhǎng)直縫焊接的機(jī)械人手臂，已被各廠商所引進(jìn)，來改善焊接穩(wěn)定性；而開具有不同規(guī)格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復(fù)合焊優(yōu)化焊接效率，顯示了激光和電弧的特點(diǎn)；同時(shí)減少了設(shè)備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術(shù)特性城市軌道車輛制造廠商已大量使用激光切割技術(shù)，其加工的產(chǎn)品有很多，如車體、內(nèi)裝板材、轉(zhuǎn)向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質(zhì)量的零件外形、輪廓和孔。

固體(或CO2)激光切割機(jī)通常適用于碳合金鋼、不銹鋼，同時(shí)也適用于鋁合金板，可達(dá)到理想斷面加工質(zhì)量和切割速度。以某企業(yè)為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機(jī)對(duì)6 mm以下板材下料。車輛轉(zhuǎn)向架選用激光切割機(jī)對(duì)14 mm以下板材進(jìn)行下料，其材料為Q345C低合金結(jié)構(gòu)鋼。

下料環(huán)節(jié)激光切割

城市地鐵機(jī)車制造首先要準(zhǔn)備相關(guān)材料，這個(gè)階段激光切割技術(shù)尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強(qiáng)、節(jié)料省錢、經(jīng)濟(jì)適用[16]，因此激光切割技術(shù)已被廣泛用于軌道車輛制造中。以某企業(yè)為例，其高速動(dòng)車組車體選用激光和剪板機(jī)對(duì)6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉(zhuǎn)向架選用6 k W激光切割機(jī)對(duì)12 mm以下板材下料[17]。

上億庫存，國內(nèi)外近千個(gè)倉庫，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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2090-XXNPMP-10S90 MP-Series 90 m Length Power Cable

CBL-13-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 20 feet

GC647SVW001 Scheduler Desktop View Client

IC200PWR102 POWER SUPPLY WITH EXPANDED 3.3VDC 120/240VAC INPUT

IC646TBLSS150K Proficy Troubleshooter for Inbligent Historian for Hist 150000 Points

IC647NGS000 CIMPLICITY HMI SHARP TCP/IP Communications Driver

IC693ACC300 Input Simulator Module

IC698CRE040 1.8GHz CPU, Ethernet, Redundancy

IC800VMCB1030 Motor power and brake power cable for 1 kW VersaMotion servo motor- 3 meter

SLC/1746 System 1746-IO4 COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-7P2KH VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

Application-specific products 6556-PA0PM4 CLUTCH/BRAKE KIT W/ARMED CONTINUOUS PUSHBUTTON

Operator Interface 2711-T5A14L1 PV550 MONO TOUCH, MBUS & RS232 PRINT

Support 9301-2SE2200PTS SUPT RENEWAL CONTRACT FOR 93012SE2200PT

Support ABTS-W103S ABT-SW103 PATHFINDER SW SUPPORT RENEWAL

DeviceNet Products

RSI Software Products 9301-2SE250FRU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-BIZDME2U1R UPGRADE: OUT-SUPT: RSBIZWARE DME TO UNLIMITED

Motion Control MPL-B310P-MK24AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,460V,BRK

Motion Control 2090-XXNPMP-16S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,90M

GC646TDV915 Proficy GlobalCare Complete for Server 1500 I/O Develop/Runtime System

IC641SWP308 LM 90-30/20 ver. 4.02 for NEC 9800 Computer

IMC-313D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

PSPC-DC100/E Prof Shop Floor SPC DC 100 User w/ eSig

20BC011A0AYNADC1 PowerFlex 700 AC Drive 20B

20DJ730N0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D

2198-H040-AP-T K5500 FR1,2 AC control conn

2711P-RAAK7 PanelView Plus 7 Series Accessory

280-PWRM35F-M30 ArmorConnect 3-PH Power Media trnk cable

CP1W-CN811 CPM1A擴(kuò)展單元用IO連接電纜，80CM

1492-MS8X12V1-END Connection Products

模擬量輸入/輸出模塊SM 6ES7 331-7PF01-0AB0 AI/8 電阻，熱電阻，光電隔離，40pin 前連接器

行程開關(guān) 3SE53220SE21

運(yùn)行版軟件 6AV2105-4FF04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 2048 PowerTags -> WinCC Runtime 專業(yè)版 2048 PowerTags V14

1585J-M8CBJM-8M5 RJ45 Ethernet Media

1756-RM2K CLX Redundancy Module

188-K1D160 Miniature Circuit Breaker 16 A

194E-Y25M-1756-6G 25 A 194E Load switch

2090-CFBM7E7-CEAF01 1 m Length SpeedTec Extension Cable

2090-UXNFBY-S15 Y-Series 15 m Length Feedback Cable

BC646TRT000 Server Unlimited Runtime System with Proficy GlobalCare

GC647IFPLDVUNLMT GCC iFIX Plus SCADA Unlmt Dev

IC200CBL525 Series 90 SPN port, RS485 Cable to DataPanel 45/65/85

IC646MPP010 Logic Developer PLC Professional 10 pack

IC647IFPRSRUNLMTC iFIX Profsnl SCADA Unlimited Server (M1Component Part)

IC660TSD021 Terminal Assembly for IC660BBD021

IC697CPM924RR CPU, 64MHz, 12K Discrete I/O, 512K RAM (Expandable), 80486DX2

IC800PCUB00300 Powercube stepping motor power amplifier rated 12-48 VDC and 4 amp

ControlLogix/1756 System 1756-OB16D 19-30 VDC DIAGNOSTIC OUTPUT 16 PTS (36 PIN)

Industrial Computers 6182H-10BRH6D VVCE 1000, KEY/TOUCH, STD MEM, RIO/DH, DC

Process Control 9358-PBRENT01ENE RSBATCH NT FOR PROCESSLOGIX REPORT EDITOR

Operator Interface 2711P-RBK12 PV PLUS 1250 KEYPAD REPLACEMENT BEZEL

Support 9355-WAB1CENR SUPT REINSTATEMENT CONTRACT FOR 9355WAB1CEN